Scotchlok Moisture Resistant Self-Stripping Electrical Tap Connector 804 WIRE CONNECTOR Data Sheet 540H Application Recommended Installation Tools Use 3M Scotchlok Tap Connector 804 to 3M Crimping Tool No. E-9BM electrically connect a (tap) wire end to a through 9 Linemans Pliers (run) wire, insulate and provide a moisture resistant 8 Mechanics (slip joint) pliers seal for the connection. Engineering Specication Wire Range Self-Stripping Electrical Tap Connector (as 2 18-16 AWG (0,75-1,0 mm ) solid and stranded, manufactured by 3M, part No. 804) capable of 2 14 AWG (1,5 mm ) stranded tinned or untinned connecting a tap wire to a run wire and providing a copper insulated conductors. For use with common moisture seal, in the wire range of 18-16 AWG (0,75- 2 2 thermoplastic insulated wires with a maximum 1,0 mm ) solid or stranded, and 14 AWG (1,5 mm ) insulation diameter of .145 inches (3,5 mm). stranded, tinned or untinned copper insulated wire, with a maximum insulation diameter, of .145 inches Maximum recommended current for general purpose (3,5 mm). The connector shall be rated 600 volts and applications: 18 AWG - 7 Amps, 16 AWG - 10 Amps, have an insulation temperature rating of 90C (194F). 14 AWG - 15 Amps Regulatory Agencies Construction UL Listed as a Pressure Cable Connector U-Contact - Tin plated brass, .03 in. (8mm) thick Tested per UL Standard 486C Insulator - Polypropylene UL File No. E23438 Color - Blue Operating Temperature: 90C (194F) UL 94-V-2 Voltage Rating: 600 volts max. building wire Sealant - M ineral Oil Base 1000 volts max. signs and xtures Dielectric Grease Federal Specication W-S-610: Weight Commercial package only .0042 lb. (1,90 gm) Type Class Kind Style 1 1 cu G Page 1 of 23. I nsert unstripped tap wire completely into tap port. Installation Instructions WARNING Turn power off before installing or removing terminal. All electri- cal work should be done according to appropriate electrical codes. 1. Open hinged side wall. 4. Hold tool perpendicular to the wire and make the connection by crimping the u-contact down ush with the top of the insulator. 2. Place unstripped run wire inside run channel and close hinged side wall. 5. Close cover until latched. Tap Connector 3M and Scotchlok are trademarks of 3M Company. is a trademark of Underwriters Laboratories. Important Notice All statements, technical information, and recommendations related to 3Ms products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3Ms current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized ofcer of 3M. Warranty Limited Remedy Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3Ms option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted. Electrical Markets Division 6801 River Place Blvd. Austin, TX 78726-9000 800-626-8381 Recycled paper Fax 800-828-9329 Litho in USA 40% Pre-consumer waste paper www.3M.com/electrical 10% Post-consumer waste paper 3M 2006 78-8126-5923-9-B Page 2 of 2