TM ERG4005 COMFORT CRIMP COMPRESSION TOOL WITH SHURE STAKE MECHANISM For Installing Non-Insulated Terminals, Disconnects, and Splices 16-6 AWG (8 and 6 AWG Tubular Style Only) IMPORTANT: Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. WARNING WARNING KEEP ALL BODY PARTS AWAY FROM DIE NEST HANDLES ARE NON-INSULATING. DURING GAGING OR CRIMPING PROCEDURE. DO NOT CRIMP ON HOT ENERGIZED WIRES. (16-14) B NEST 16-14 12-10 8-6 C DE B Model No. (12-10) C NEST (8-6) D-E NEST Figure 1 In the event the SHURE STAKE mechanism must be released, please see Figure 5. INSTRUCTIONS FOR USE 1.0 For Use With Non-Insulated Terminals For Use With Non-Insulated 1.1 1.2 and Disconnects, 16-6 AWG Splices 16-6 AWG 1. Open handles fully. 1. Open handles fully. 2. Splices requires two crimps. 2. Insert terminal into proper Position splice in proper nest nest as shown in Figure as shown in Figure 3 with 2, with terminal barrel window facing indentor. seam facing indentor. 3. Close handles slightly to 3. Close the handles slightly secure terminal. Do not to secure the terminal. Do deform terminal. not deform the terminal. 4. Insert stripped wire. 4. Insert stripped wire. 5. Close handles until 5. Close handles until SHURE the SHURE STAKE STAKE mechanism cycle mechanism cycle has been has been completed. completed. 6. Repeat steps 2-5 on opposite end of splice. Figure 2 Figure 3 TA04530 B Page 1 of 2Model No. 16-14 12-10 8-6 C DE B CRIMP ASSIST Foot 1.3 For larger wire and terminal combinations that require more force to complete the crimp, it may be useful to press the tool against a flat work surface (i.e. worktable, floor, etc.) to gain more leverage. The patent pending Crimp Assist foot helps stabilize the tool during this type of operation. Place CRIMP ASSIST foot FLAT WORK SURFACE flat on surface for Figure 4 increased leverage. SHURE STAKE Mechanism Maintenance 1.4 1.5 1. Remove dust, moisture, and other contaminants WARNING with a clean brush or a soft, lint-free cloth. KEEP ALL BODY PARTS 2. DO NOT use on objects that could damage the tool. 16-14 12-10 8-6 AWAY FROM DIE NEST B C DE 3. Make certain all pins, pivot points, and bearing DURING GAGING OR Model No. surfaces are protected with a THIN coat of any good CRIMPING PROCEDURE. SAE No. 20 motor oil. DO NOT oil excessively. 4. Keep handles closed when not in use to prevent To release the SHURE STAKE objects from becoming lodged in the crimping dies. mechanism, push up on the release bar 5. Store tool in a cool, dry area. Figure 5 until the ratchet teeth are disengaged. GAGING VERIFICATION 2.0 NOTE: Calibration verification procedure should be performed whenever damage or suspected damage has occurred or as often as operation conditions warrant. Visual Inspection Gaging Procedure 2.1 2.2 Tool must be free of cracks, sharp edges and any other 1. Wipe die nest before gaging. obvious imperfections that may affect performance of the 2. Swing locator away from nests. (Gages are to be tool. Nest area must be free of burrs, dents or scratches. inserted on this side.) 3. Close handles until SHURE STAKE mechanism just trips. TABLE 1 4. Using gage pins, insure that each nest meets the gaging requirements as specified, in Table 1. ERG4005 GAGING REQUIREMENTS GAGING WIRE SIZE NEST MIN. MAX. AWG For parts, service, repair and B .083 .089 16 14 calibration, contact the Thomas & Betts C .118 .124 12 10 Tool Service Center at 1-800-284-TOOL (8665). D,E .176 .181 8 6 WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product for the users intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for the period stated on the enclosed warranty card. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties. Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Thomas & Betts Corporation Memphis, Tennessee 2010 Thomas & Betts. All Rights Reserved. TA04530 B Page 2 of 2 www.tnb.com