InsulatedFerrules Features HowtoApplyaFerrule Ferrules ensure reliable electrical connections when Strip the insulation from the end of the wire and insert terminating conductors in screw clamp terminal blocks. into the insulated end of the ferrule. Fraying and breaking of wire strands is prevented and Using the designated crimping tool, place the metal the possibility of an unreliable connection is minimized. shaft into the tools appropriate slot. Compress the tool to make a crescent-shape depression along the length Insulated ferrules prevent conductor breakage due to of the ferrule. bending, wire stress or vibration, while facilitating wire insertions into the terminal block clamp. Insert the crimped ferrule into the terminal block. Ferrules are the preferred alternative to twisting wire Tighten the ferrule and wire into the terminal block. stands or tinning the wire end before terminating into a terminal block. Materials Ferrules are thin-walled copper tubes, which are High conductivity copper mechanically crimped onto the ends of stranded wires. Tin plating They are easy to use simply strip the wire, slide the ferrule onto the end of the wire and crimp. InsulatedFerrules Conductor Dimensions Bag Case Installation Section Inches/MM Colour Pkg. Pkg. Tooling 2 Cat.No. AWG MM AB C DE Qty. Qty. F2020 20 0.50 WHITE .453 / 11.5 .236 / 6.0 .043 / 1.1 .098 / 2.5 .006 / 0.15 T1, T3 & ERG4 500 5000 F2021 20 0.50 WHITE .531 / 13.5 .315 / 8.0 .043 / 1.1 .098 / 2.5 .006 / 0.15 T1, T3 & ERG4 500 10000 F2022 20 0.50 WHITE .610 / 15.5 .394 / 10.0 .043 / 1.1 .098 / 2.5 .006 / 0.15 T1, T3 & ERG4 500 5000 F2023 18 0.75 GREY .472 / 12.0 .236 / 6.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG4 500 5000 F2024 18 0.75 GREY .551 / 14.0 .315 / 8.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG4 500 10000 F2025 18 0.75 GREY .630 / 16.0 .394 / 10.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG4 500 5000 F2026 18 0.75 GREY .709 / 18.0 .472 / 12.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG4 500 5000 F2027 18-17 1.00 RED .492 / 12.5 .236 / 6.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG4 500 5000 F2028 18-17 1.00 RED .571 / 14.5 .315 / 8.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG4 500 10000 F2029 18-17 1.00 RED .650 / 16.5 .394 / 10.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG4 500 5000 F2030 18-17 1.00 RED .728 / 18.5 .472 / 12.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG4 500 5000 F2031 16 1.50 BLACK .571 / 14.5 .315 / 8.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG4 500 10000 F2032 16 1.50 BLACK .650 / 16.5 .394 / 10.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG4 500 5000 F2033 16 1.50 BLACK .728 / 18.5 .472 / 12.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG4 500 5000 F2034 16 1.50 BLACK .965 / 24.5 .708 / 18.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG4 500 5000 F2035 14 2.50 BLUE .591 / 15.0 .315 / 8.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG4 500 10000 F2036 14 2.50 BLUE .748 / 19.0 .472 / 12.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG4 500 5000 F2037 14 2.50 BLUE .984 / 25.0 .708 / 18.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG4 500 5000 F2038 12 4.00 GREY .889 / 17.5 .394 / 10.0 .114 / 2.9 .189 / 4.8 .008 / 0.20 T3 & ERG4 500 5000 F2039 12 4.00 GREY .787 / 20.0 .472 / 12.0 .114 / 2.9 .189 / 4.8 .008 / 0.20 T3 & ERG4 500 5000 F2040 12 4.00 GREY 1.024 / 26.0 .708 / 18.0 .114 / 2.9 .189 / 4.8 .008 / 0.20 T3 & ERG4 100 1000 F2041 10 6.00 YELLOW .787 / 20.0 .472 / 12.0 .142 / 3.6 .244 / 6.2 .008 / 0.20 T3 & ERG4 100 1000 F2042 10 6.00 YELLOW .984 / 25.0 .708 / 18.0 .142 / 3.6 .244 / 6.2 .008 / 0.20 T3 & ERG4 100 1000 F2043 8 10.00 RED .827 / 21.0 .472 / 12.0 .181 / 4.6 .295 / 7.5 .008 / 0.20 T3 & ERG4 100 1000 F2044 8 10.00 RED 1.063 / 27.0 .708 / 18.0 .181 / 4.6 .295 / 7.5 .008 / 0.20 T3 & ERG4 100 1000 F2045 6 16.00 BLUE .906 / 23.0 .472 / 12.0 .236 / 6.0 .346 / 8.8 .008 / 0.20 ERG4 100 1000 F2046 6 16.00 BLUE 1.142 / 29.0 .708 / 18.0 .236 / 6.0 .346 / 8.8 .008 / 0.20 ERG4 50 1000 F2047 4 25.00 YELLOW 1.142 / 29.0 .630 / 18.0 .295 / 7.5 .433 / 11.0 .008 / 0.20 ERG4 50 500 F2048 4 25.00 YELLOW 1.220 / 31.0 .708 / 18.0 .295 / 7.5 .433 / 11.0 .008 / 0.20 ERG4 50 500 F2049 4 25.00 YELLOW 1.378 / 35.0 .866 / 22.0 .295 / 7.5 .433 / 11.0 .008 / 0.20 ERG4 50 500 F2050 2 35.00 RED 1.181 / 30.0 .630 / 16.0 .335 / 8.5 .492 / 12.5 .008 / 0.20 ERG4 50 500 F2051 2 35.00 RED 1.260 / 32.0 .708 / 18.0 .335 / 8.5 .492 / 12.5 .008 / 0.20 ERG4 50 500 F2052 2 35.00 RED 1.535 / 39.0 .984 / 25.0 .335 / 8.5 .492 / 12.5 .008 / 0.20 ERG4 50 500 F2053 1/0 50.00 BLUE 1.417 / 36.0 .787 / 20.0 .413 / 10.5 .591 / 15.0 .014 / 0.35 ERG4 50 500 F2054 1/0 50.00 BLUE 1.614 / 41.0 .984 / 25.0 .413 / 10.5 .591 / 15.0 .014 / 0.35 ERG4 50 500 F4004 26 0.14 GREY .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 10,000 F4005 26 0.14 GREY .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 10,000 F4006 24 0.25 YELLOW .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 10,000 F4007 24 0.25 YELLOW .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 10,000 F4008 22 0.34 PURPLE .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 10,000 F4009 22 0.34 PURPLE .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 10,000 Ferrule Dimensions conform to DIN 46228. Part 4. 159InsulatedFerrules InsulatedTwinFerrules Conductor Dimensions Bag Case Installation Section Inches/MM Colour Pkg. Pkg. Tooling 2 Cat.No. AWG MM AB C DE Qty. Qty. F8000 2x 20 2x 0.50 WHITE .591 / 15.0 .315 / 8.0 .059 / 1.5 .177 / 4.5 .010 / 0.25 T3 500 5000 F8001 2x 18 2x 0.75 GREY .591 / 15.0 .315 / 8.0 .071 / 1.8 .201 / 5.1 .010 / 0.25 T3 500 5000 F8002 2x 18 2x 0.75 GREY .669 / 17.0 .394 / 10.0 .071 / 1.8 .201 / 5.1 .006 / 0.15 T3 500 5000 F8003 2x 17 2x 1.00 RED .591 / 15.0 .315 / 8.0 .081 / 2.05 .201 / 5.1 .006 / 0.15 T3 500 5000 F8005 2x 17 2x 1.00 RED .669 / 17.0 .394 / 10.0 .081 / 2.05 .201 / 5.1 .006 / 0.15 T3 500 5000 F8006 2x 16 2x 1.50 BLACK .630 / 16.0 .315 / 8.0 .091 / 2.3 .252 / 6.4 .006 / 0.15 T3 500 5000 F8007 2x 16 2x 1.50 BLACK .787 / 20.0 .472 / 12.0 .091 / 2.3 .252 / 6.4 .006 / 0.15 T3 500 5000 F8008 2x 14 2x 2.50 BLUE .728 / 18.5 .394 / 10.0 .114 / 2.9 .295 / 7.5 .006 / 0.15 T3 500 5000 F8009 2x 14 2x 2.50 BLUE .846 / 21.5 .512 / 13.0 .114 / 2.9 .295 / 7.5 .006 / 0.15 T3 500 5000 F8010 2x 12 2x 4.00 GREY .906 / 23.0 .472 / 12.0 .150 / 3.8 .339 / 8.6 .006 / 0.15 ERG4 / 6MM DIE 100 1000 F8011 2x 10 2x 6.00 YELLOW .984 / 25.0 .551 / 14.0 .193 / 4.9 .378 / 9.6 .008 / 0.20 ERG4 / 10MM DIE 100 1000 Ferrule Dimensions conform to DIN 46228. Part 4. InsulatedFerrules(OldDINandFrenchStandards) Conductor Dimensions Bag Case Installation Section Inches/MM Style Colour Pkg. Pkg. Tooling 2 Cat.No. AWG MM AB C DE Qty. Qty. F4000 OLD DIN 20 0.50 ORANGE .571 / 14.5 .315 / 8.0 .043 / 1.1 .102 / 2.6 .006 / 0.15 T1, T3 & ERG4 500 10000 F4001 OLD DIN 18 0.75 WHITE .571 / 14.5 .315 / 8.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG4 500 10000 F4002 OLD DIN 18-17 1.00 YELLOW .571 / 14.5 .315 / 8.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG4 500 10000 F4003 OLD DIN 16 1.50 RED .571 / 14.5 .315 / 8.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG4 500 10000 F4004 26 0.14 GREY .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 10,000 F4005 26 0.14 GREY .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 10,000 F4006 24 0.25 YELLOW .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 10,000 F4007 24 0.25 YELLOW .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 10,000 F4008 22 0.34 PURPLE .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 10,000 F4009 22 0.34 PURPLE .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG4 500 10,000 F4020 OLD DIN 14 2.50 BLUE .571 / 14.5 .315 / 8.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG4 500 10000 F4021 FRENCH 20 0.50 WHITE .571 / 14.5 .315 / 8.0 .043 / 1.1 .102 / 2.6 .006 / 0.15 T1, T3 & ERG4 500 10000 F4023 FRENCH 18 0.75 Lt BLUE .571 / 14.5 .315 / 8.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG4 500 10000 F4024 FRENCH 18-17 1.00 RED .571 / 14.5 .315 / 8.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG4 500 10000 F4027 FRENCH 16 1.50 BLACK .571 / 14.5 .315 / 8.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG4 500 10000 F4028 FRENCH 14 2.50 GREY .571 / 14.5 .315 / 8.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG4 500 10000 Ferrule Dimensions conform to DIN 46228. Part 4. ToolingforSta-Kon InsulatedFerrules Cat.No. Description Std.Pkg. T1 Sta-Kon Crimp tool for wire ferrules 20-14 AWG insulated handle 1 T3 Sta-Kon Crimp tool for wire ferrules 26-10 AWG insulated handle 1 ERG4 Comfort Crimp Sta-Kon Crimp Tool with Shure-Stake mechanism, for installing wire ferrules 26-1 AWG. 1 4 interchangeable die sets included. Insulated handle. Packaged in sturdy plastic carrying case. ERG3000 Dies available. T3 T1 ERG4 160