IND108XW Hornet: Non-Isolated DC-DC Voltage Regulator Modules 24Vdc input 3Vdc to 18Vdc output 108W Max Power Vout+ Vin+ VIN VOUT SENSE SYNC MODULE Applications Cin Co Industrial Equipment TRIM Control Boards ON/OFF Test Equipment GND RTrim Electrical Features Mechanical Features 24V Input voltage with 20% Tolerance Small size: 33 mm x 13.46 mm x 10 mm (1.3 in x Output voltage programmable from 3Vdc to 0.53 in x 0.39 in) 18Vdc via external resistor Operating range: -40C to 105C ambient Remote On/Off for optional external control Operating shock to 40G per Mil Std. 810G, Fixed switching frequency Method 516.4 Procedure I Sync Capability Operating vibration per Mil Std. 810G, Method Output overcurrent protection (non-latching) 514.5 Procedure I Process and Safety Qualified for 1000h High Temperature Operating Bias, 1000h 85RH/85C Temperature, Humidity and Bias, 700 cycle -40 to 125C thermal cycling ANSI/UL* 62368-1 and CAN/CSA C22.2 No. 62368-1 Recognized, DIN VDE 0868-1/A11:2017 (EN62368-1:2014/A11:2017) ISO** 9001 and ISO 14001 certified manufacturing facilities Compliant to RoHS Directive 2011/65/EU and amended Directive (EU) 2015/863 Compliant to REACH Directive (EC) No 1907/2006 Compatible in a Pb-free or SnPb reflow environment. Suitable for aqueous clean. Suitable for conformal coating with dip and vapor deposition. Conformal coating can provide the protection to meet Salt Fog Test per IEC 60068-2-52 (Severity 3) and Mixed Gas Flow test per Telcordia GR-3108 Outdoor Levels. 3 year warranty Output Output Device Code Input Voltage On/Off Logic Comcode Voltage Current (Max.) Negative 1600102907A IND108XW 19.2 28.8Vdc 3.0 18.0Vdc 12A( 3Vout) Thermal Performance Full rated output with natural convection up to 70C at 3.3Vout and up to 94C at 18Vout.. Thermal curves for 3 voltages below. 13 13 7 6 11 11 18 Vout 5 5 Vout Current (A) vs. Temp ( C) 9 9 3.3 Vout Current (A) vs. Temp ( C) 4 Current (A) vs. Temp ( C) 7 7 NC RRuguggegedidizzeed d ((DD)) PPaarrtt ((110055C)C) 3 28Vin 0.5m/s (100LFM) NC NNCC 0.5m/s (100LFM) 5 1m/s (200LFM) 5 2 00..55mm//s s ((110000LLFFMM)) 1m/s (200LFM) 2m/s(400LFM) 11mm//s s ((220000LLFFMM)) 2m/s(400LFM) 3 3 1 55 65 75 85 95 105 55 65 75 85 95 105 55 65 75 85 95 105 May 13, 2021 2017 General Electric Company. All rights reserved. Page 1 Electrical Specifications Parameter Device Symbol Min Typ Max Unit Operating Input Voltage All V 19.2 24 28.8 Vdc IN V = 3 Vdc I 30 mA O,set IN,No load Input No Load Current (V = 28.0Vdc, I = 0, module enabled) IN O V = 18Vdc I 50 mA O,set IN,No load External Capacitance, Ceramic ESR 1 m All CO, max 100* F Efficiency 28VINDC, TA=25C, Io as per Figure 2 94(12V), 95.5(18V) % Switching Frequency All fsw 308 kHz Output Voltage (Over all line, load, and temperature All VO, set -2.5 +2.5 % VO, set conditions) On/Off Logic High (MODULE OFF) Input High Voltage All VIH 1.8 36 Vdc On/ Off Logic Low (MODULE ON) Input Low Voltage All VIL -0.2 0.3 Vdc *Additional External Capacitance possible using Tunable Loop Characteristic Curves o The following figures provide typical characteristics for the IND108XW Hornet at 25 C. 80 3x22uF 70 4x22uF 60 50 40 30 20 10 0 2 4 6 8 10 12 14 16 18 Output Voltage(Volts) Figure 1. Output Ripple Voltage for various output voltages Figure 2. Graph showing maximum output current capability at and external caps 28Vin. Additional Decoupling cap of different output voltages. 0.01uF used on input and output side Use electrical profile in Figure 2 for determining baseline output current for a specific voltage. Then thermal curves. Trim Rtrim for a desired output voltage, should be as per the following table. The formula in the last column helps determine Rtrim for other voltages. Vo (V) 3.3 5.0 6 9 12 15 18 70 Rtrim = k Rtrim (k) 26.92 16.27 13.2 8.43 6.19 4.89 4.04 (Vo 0.7 ) Safety Considerations For safety agency approval, the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards listed on the first page of this document. For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV) or ES1, the input must meet SELV/ES1 requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fast-acting fuse with a maximum rating of 8A in the positive input lead. May 13, 2021 2017 General Electric Company. All rights reserved. Page 2 Output Ripple (mVp-p)