J2014001L901 ABB

GE Critical Power Installation Guide GP100 Rectifier Backplane 150044268 (J2014001L901) Clear Cover Read and follow all safety statements, warnings, and precautions in this guide. The backplane is Safety Approved in Service Access locations only. Minimum clearance for cooling airflow: 3 front and rear. Rectifier retention latch engagement and front mechanical support are not provided by the backplane. Caution: Equipment Damage Turn AC power OFF to the backplane before installing or removing rectifiers to avoid damage to the rectifier. This backplane does not support hot plug in of rectifiers. Torque wrench - 0-240 in-lb / 28 Nm Sockets- 5/16 Tools required: Screw Driver - Phillips 2 Step 1 - Set Jumpers Jumpers are on the top under the cover. Headers for GE Demo tools Set jumpers per engineering instructions. such as pro GUI I2C / RS485 select 2 HDR3 not used with I C See Information pro GUI Connections 2 HDR5 I C / RS485 2 HDR21 I C A0 HDR22 Remote ON/OFF enable 1. Remove cover - 8 screws. 2. Set jumpers Details: See GP100 Global Platform Line High Efficiency Rectifier Data Sheet OFF enables Remote ON/OFF input (HDR 20 pin 7) Not functional Step 2 - Mount Backplane Attach the backplane to the frame/rack using a 6 (three on each side) 12-24 screws (provided). Torque to 35 in-lb - 5/16 socket. GP100 Rectifier Backplane - Install Guide 1 Document 850048307 r01 2015 November Step 3 - Connect DC Output DC lug landings are at the top rear, under the cover. There are no DC output protectors in the shelf. DC Output - 115A max. Lug Landings - 10-32 on 5/8 centers 1. Remove cover - 8 screws - if not removed in step 1. 2. Connect wires with suitable lugs to POS and NEG lug landings.Install. Torque to 30 in-lb (3.4 Nm). 3. Install cover - 4 screws. DC Lug Landings Step 4 - Connect AC Input Each Rectifier: 380 Vac at 10 A or 480Vac at 8 A. Danger: Turn OFF and lock-out tag-out the AC source before making AC connections or working on the backplane. When connecting to AC mains, follow all local and national wiring rules. Caution: When routing AC ensure cables do not come in contact with sharp or rough surfaces that may damage insulation and cause a short circuit. External AC protector - 30A max. AC Cable termination - Phoenix 3200535 terminals. Green Ground Black Phase A 1. Assemble suitable connector housing onto AC cable or cut pins off as required. Red Phase B 2. Connect backplane AC cable to 380/480Vac 3-phase. White Phase C Step 5 - Connect Signals Connect per engineering instructions. Connections are to HDR20 DATA at the rear of the backplane. Signal Details: See GP100 Global Platform Line High Efficiency Rectifier Data Sheet Signal Connector: Housing - Molex 43025-2408 Contacts - Molex Female Terminal series 46235. Signals - HDR20 DATA Pin Signal Pin Signal Pin Signal Pin Signal 1 1 SDA0 7 REMOTE ON/OFF 13 SCL1 19 STBY TRIM 2 ALERT0 8 VPROG 14 LOGIC GND 20 MOD PRES 3 LOGIC GND 9 PFW 15 ALERT1 21 FAULT 4 SDA1 10 ISHARE 16 SCL1 22 8V INT 5 LOGIC GND 11 N/C 17 I2CA1 A3 (Rack ID) 23 PROTOCOL 6 5VA 12 RS485- 18 5VA 24 RS485+ 1. REMOTE ON/OFF input is enabled only when HDR22 is set to OFF. GP100 Rectifier Backplane - Install Guide 2 Document 850048307 r01 2015 November