BLUE GREY RED Featuring the Color-Keyed System TBM45S COMFORT CRIMP COMPRESSION TOOL WITH SHURE STAKE MECHANISM For Installing Color-Keyed Copper and Aluminum Lugs, Splices, C-Taps and Pigtails 8-2 AWG Cu, 10-6 AWG Al IMPORTANT: Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. WARNING WARNING KEEP ALL BODY PARTS AWAY FROM DIE NEST HANDLES ARE NON-INSULATING. DURING GAGING OR CRIMPING PROCEDURE. DO NOT CRIMP ON HOT ENERGIZED WIRES. Push to Release Die Wheel Green Die C-TAPS ONLY Model No. Figure 1 In the event the SHURE STAKE mechanism must be released, please see Figure 4. INSTRUCTIONS FOR USE 1.0 For Use With Color-Keyed Lugs, Splices, Pigtails and C-Taps 1.1 1. Open handles fully. 2. Depress wheel release button and rotate wheel to proper die nest. Allow wheel to lock into position by releasing button. 3. Insert terminal into the nest as shown in Figure 2. 4. Close the handles slightly to secure the terminal. Do not deform the terminal. 5. Insert stripped wire. 6. Close handles until the SHURE STAKE mechanism cycle has been completed. 7. Perform two equally spaced crimps on the terminal barrel. Figure 2 TA04537 D Page 1 of 2 BROWNBLUE BLUE GREY GREY RED Model No. Push to Release Die Wheel RED Green Die C-TAPS ONLY CRIMP ASSIST Foot 1.2 For larger wire and terminal combinations that require more force to complete the crimp, it may be useful to press the tool against a flat work surface (i.e. worktable, floor, etc.) to gain more leverage. The patent pending Crimp Assist foot helps stabilize the tool during this type of operation. Place CRIMP ASSIST foot FLAT WORK SURFACE flat on surface for Figure 3 increased leverage. SHURE STAKE Mechanism Maintenance 1.3 1.4 1. Remove dust, moisture, and other contaminants Push to WARNING Release Die Wheel with a clean brush or a soft, lint-free cloth. Green Die C-TAPS ONLY KEEP ALL BODY PARTS 2. DO NOT use on objects that could damage the tool. AWAY FROM DIE NEST 3. Make certain all pins, pivot points, and bearing DURING GAGING OR Model No. surfaces are protected with a THIN coat of any good CRIMPING PROCEDURE. SAE No. 20 motor oil. DO NOT oil excessively. 4. Keep handles closed when not in use to prevent To release the SHURE STAKE objects from becoming lodged in the crimping dies. mechanism, push up on the release bar 5. Store tool in a cool, dry area. Figure 4 until the ratchet teeth are disengaged. GAGING VERIFICATION 2.0 NOTE: Calibration verification procedure should be performed whenever damage or suspected damage has occurred or as often as operation conditions warrant. Visual Inspection Gaging Procedure 2.1 2.2 Tool must be free of cracks, sharp edges and any other 1. Wipe die nest before gaging. obvious imperfections that may affect performance of the 2. Rotate wheel to desired nest. tool. Nest area must be free of burrs, dents or scratches. Gage Pin 3. Close handles until SHURE STAKE mechanism just TABLE 1 trips. TBM45S GAGING 4. Insert gage pin into nest. The REQUIREMENTS correct gage pin size should enter nest area freely GAGING NEST with a minimum amount of finger pressure. The MIN. MAX. gaging shall fall with in the limits specified in Table A. RED .175 .187 BLUE .212 .224 For parts, service, repair and GREY .265 .277 calibration, contact the Thomas & Betts BROWN .324 .336 Tool Service Center at 1-800-284-TOOL (8665). GREEN .406 .418 WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product for the users intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for the period stated on the enclosed warranty card. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties. Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Thomas & Betts Corporation Memphis, Tennessee 2012 Thomas & Betts. All Rights Reserved. TA04537 D Page 2 of 2 www.tnb.com BROWN BROWN