NUMBER TYPE GS-12-350 Product Specification TITLE PAGE REVISION HIGH DENSITY D-SUBMINIATURE CONNECTORS 1 of 11 A AUTHORIZED BY DATE Jason Hsu 12/10/2009 CLASSIFICATION CONFIDENTIAL 1.0 OBJECTIVE This specification defines the performance, test quality, and reliability requirements of the Hi-Density D- Subminiature connector products. 2.0 SCOPE This specification is applicable to the termination characteristics of the Hi-Density D-Subminiature connector products designed for use in digital computer system. 3.0 GENERAL This document is composed of the following sections: Pargraph Title Pages 1.0 Objective 1 2.0 Scope 1 3.0 General 1 4.0 Applicable Document 1 5.0 Requirements 2 5.1 Qualification 2 5.2 Material 2 5.3 Finish 3 5.4 Design and Construction 3 6.0 Electrical Characteristics 4 7.0 Mechanical Characteristics 6 8.0 Environmental Conditions 7 9.0 Quality Assurance Provisions 8 9.1 Equipment Calibration 8 9.2 Inspection Conditions 8 9.3 Sample Quantity and Description 9 9.4 Acceptance 10 9.5 Re-qualification Testing 10 9.6 Qualification Testing 10 Table III Qualification Testing Matrix 11 4.0 APPLICABLE DOCUMENTS 4.1 Specifications 4.1.1 Engineering drawings 4.2 Military Standards / Specification 4.2.1 MIL-STD-202G: Test methods for electronic and electrical component parts. 4.2.2 MIL-C-45662 : Calibration system requirement. 4.3 Other Standard and Specification 4.4.1 UL94 : Test flammability of plastic materials. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 GS-01-001 Rev F PDM: Rev:A Released .STATUS: Printed: Nov 27, 2010NUMBER TYPE GS-12-350 Product Specification TITLE PAGE REVISION HIGH DENSITY D-SUBMINIATURE CONNECTORS 2 of 11 A AUTHORIZED BY DATE Jason Hsu 12/10/2009 CLASSIFICATION CONFIDENTIAL 4.4.2 JIS-H3100 : Brass strip 4.4.3 JIS G3141 : Steel, sheet, and strip, SPCC. 4.4.4 IEC 512-7 Test 13b : Insertion / withdrawl force measurement. 4.4.5 IEC 512-3 Test 5b: Current rating test. 5.0 REQUIREMENTS 5.1 Qualification Connectors furnished under this specification shall be capable of meeting the qualification test requirements specified herein. 5.2 Material The material for each component shall be as specified herein or equivalent. 5.2.1 Female Contact: Female contact shall be brass alloy in accordance with JIS-H3100, C2600R. 5.2.2 Male Contact: Male contact shall be brass alloy in accordance with JIS-H3100, C2600R. 5.2.3 Plastic parts: All molded plastic parts shall be filled polyester, flame retardant UL 94V-0, color black. 5.2.4 Metal Shell: The Metal shell shall be SPCC strip in accordance with JIS G3141. 5.2.5 Hex. Screwlocks and ground clips : Copper alloy C2600 in accordance with JIS-H3100. 5.3 Finish The finish for applicable components shall be as specified in the applicable product drawing. 5.4 Design and Construction Connectors shall be of the design, construction, and physical dimension specified in the applicable product drawing. 5.4.1 Mating: The connector shall be capable of mating and unmating by hand without the use of special tools with specified temperature range. 5.4.2 Workmanship: Connectors shall be uniform in quality and shall be free from burrs, scratches, cracks, voids, chips, blisters, pin holes, sharp, edges and other defects that will adversely affect life or serviceability. 5.4.3 Interchangeability : Individual plugs and sockets shall be capable of mating with any appropriately constituted female or male standard D-subminiature connector of the same population without degradation in performance. 6.0 ELECTRICAL CHARACTERISTICS 6.1 Contact Resistance , Low Level (LLCR) - The low level contact resistance shall not exceed 15 milliohms after environmental exposure when measured in accordance with MIL-STD-202G, Method 3002.1. The following degradation in performance. a. Rc15m for straight, Rc30m after tests. Rc25m for right angle, Rc40m after tests. Rc35m for right angle 78 cts, Rc50m after tests. b. Method of Connection - attach current and voltage leads as shown in figure 1. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 GS-01-001 Rev F PDM: Rev:A Released .STATUS: Printed: Nov 27, 2010