PL-1200RG-N SERIES Plastic Shell Auto-Coupling Connectors 78 pole capacity interconnect system PL-1200RG-N FEATURES Specifically designed for electro-surgical catheter applications, the compact and cost effective PL-1200 Series offers more features, contacts and termination options than the competition Packaging (intuitive, compact, configurable) Performance (for harsh environments) Water proof (IP-67 rated) Pulse-Lok auto-latch / quick release mechanism Sterilizable confirms continuity in critical surgical applications Chemical resistant housing 14 standard color combinations Up to 5,000 mating cycles (with std.Contacts) Proprietary keying protects your single-use from Factory terminated, overmolded cable being copied, or mated with the wrong connector Custom configurations including passive and active assemblies for enhanced flex and stain relief devices for coding or limiting catheter usage SPECIFICATIONS Mechanical Environmental Electrical (see below) Mating Cycles: 5K cycles max Operating Temp: -20C to +105C** Mating Life: 5,000 cycles min. Retention Force: Moisture Resistance: to IP-67 (encapsulated) Contact Resistance: < 10 milliohms* Mated Connectors: 50 lbs. Minimum Sterilizable: gamma, EtO & Autoclave Cable to Connector: 50 lbs. Typical Chem. Resistance: common OR cleaning solvents Material Backshell to Connector: 50 lbs. Minimum Connector Housing: Thermoplastic Flex Reliefs: Thermoplastic Rubber * post conditioning Contacts/Sockets: Brass / BeCu, **Dependent on overmold material Gold Plate per MIL-G-45204 Reusable Socket = 30-45 Gold over 50- 200 Nickel strike Disposable Pin = 10-30 Gold over 50-200 Nickel strike TABLE A: STANDARD CONTACT CONFIGURATIONS & SPECFICATIONS Contact Up to 78 Contact Number of Contact Size Max Wire Operating Operating Current Resistance Positions Poles Pin (mm) Gauge Voltage Max Max (A) (ohms) 78 0.5 26 300 V RMS 1.5 <10m 59 0.5 26 300 V RMS 1.5 <10m 52 0.5 26 300 V RMS 1.5 <10m 45 0.5 26 300 V RMS 1.5 <10m 26 0.5 26 300 V RMS 1.5 <10m 19 0.5 26 300 V RMS 1.5 <10m Custom contact inserts are available. Consult factory. STANDARD HOUSING OPTIONS Rear Panel-Mount Disposable Receptacle Assembly In-Line Plug Assembly Receptacle Assembly 1.15 1.15 Mounts from back of panel to achieve an IP-67 Seal 3.00 0.290 typ. 0.460 typ. 3.30 Panel Thickness Range = 0.063 to 0.250 Shown with optional backshell (See Table C) Showm with Overmolded Strain Relief Disposable Receptacle Rear Panel-Mount Receptacle In-Line Plug (For overmolding) 2.00 1.00 1.00 Select this component from Table B Select this component from Table B Select this component from Table B Connector housings are illustrated in gray with black couplers and backshells. Standard color is black on black. See our online configurator for color options at : www.amphenolalden.com/configurator *All dimensions shown in inches except where indicated Phone: 508-427-7000 For additional information about this, or any other Amphenol Alden product, please contact Fax: 508-583-0164 1 an Amphenol Alden specialist today. www.amphenolalden.com PL-1200RG-N SERIES Plascti Shell Auto-Coupling Connectors 78 pole capacity interconnect system TABLE B: STANDARD PART NUMBERS Number of Disposable Rear Panel-Mount In-Line Plug Poles Receptacle Receptacle Solder Cup Solder Cup PCB Solder Cup 380588 380700 380707 380000 78 59 380532 380728 380735 380056 52 380504 380756 380763 380112 45 380476 380784 380791 380168 380448 380812 380819 380224 26 380420 380840 380847 380280 19 Note: Part numbers cover black housings in Key 1 configuration. For other color and housing options utilize the Amphenol Alden connector configurator located at www.amphenolalden.com/configurator Options Include: Indicator Color Options Black (std.), Gray, White, Blue, Red, Green, Yellow Mating Key Options 2 Standard Keys, Proprietary Keys Available Panel-Mount Thickness Options .125 (std.), .063, .187,.250 CONTACT TERMINATION OPTIONS Termination Styles Panel 1 Pin Length & Application Pin Length & Applications Flex Circuits Benefits Facilitates the automated internal application of passive and active electronic components Facilitates the introduction of automated mass termination techniques. These termination 0.040 methods are extremely cost effective when terminating 52 pole Intended for termination to flex circuit Intended for mounting on rigid PC Board connectors Panel 2 PCB (Panel-Mount Receptacles only) Panel-Mount, Cut-Out Template 1.125 Features & Benefits Features & Benefits Mounting Flange Tiered solder cups Available in most pole counts Footprint from 9 to 52 Poles provide easy access to PCB stand-offs ensure proper center positions. Canted positioning cups facilitate quick and Convenient packaging high easy wire positioning. temperature contect cures may Standard on 9-52 pole Request Sales Drawing for PCB be soldered to PCB and snapped configurations 1.00 mounting template into panel-mounted receptacle housing later Applies to Rear Panel-Mount Receptacles TABLE C: ACCESSORIES Backshell Disposable Receptacle Backshell: (Wire exit i.d.) In applications where the disposable .540 A receptacle is attached directly to a cable or Dimension A Part Number catheter this one piece backshell is available 0.260 107802-01 to protect light gauge wire terminations and 0.260 107802-02 provide an anchor point for the catheter jacket. These backshells snap into place and 2.65 may be encapsulated Standard color is black. Gray is optional. P/N 108552-01 Standard material is black PVC Panel-Mount Receptacle Panel-Mount Receptacle Dust Cover: Plug Soaking Cap: Plug Soaking Cap The PL1200 Series receptacle dust cover Dust Cover The PL1200 Series Plug Soaking Cap is protects the receptacles contact system designed to protect the plugs contact system from dust, moisture, and mechanical when a cable assembly is being cleaned or not stress when the connector pair is in use. The soaking cap locks onto the plug disengaged. When secured the dust cover providing an IP-67 seal that is ideal for soaking will provide an IP-67 environmental seal. lin liquid disinfectants. The soaking cap can be The cover is equipped with a tether for permanently attached to a a cable assembly by P/N 109767-01 P/N 109766-01 security. means of a light weight tether. Black (std.) Gray (opt.) Black (std.) Gray Optional ASSEMBLY INSTRUCTIONS Receptacles: Plugs: AI-PL1200RGN-ILR01 AI-PL1200RGN-P01 AI-PL1200RGN-RPM01 Phone: 508-427-7000 For additional information about this, or any other Amphenol Alden product, please contact Fax: 508-583-0164 2 an Amphenol Alden specialist today. www.amphenolalden.com