21-033496-001 Amphenol

21-033496-001 (PIN) 21-033496-001 (PIN) 21-033497-001 (SOCKET) 21-033497-001 (SOCKET) Contact, Pin and Socket, Differential Twinax Type M38999 Series I & III Special, Size 10D A Installation Instructions TWINAX CABLE See table on reverse side for twinax cable recommended, tool selector CABLE settings, crimping tool, positioner and insertion/removal tool information872 JACKET A 1. Cut cable for assembly of differential twinax contacts. B B 1. Slide heat shrink boot back over cable jacket (not illustrated). 2. Slide ferrule back over cable jacket. CRIMP CABLE 3. Strip cable jacket to expose cable outer braid as illustrated. Ends FERRULE BRAID CRIMP must be cut cleanly and at right angles to the axial plane of the cable284 FERRULE Cable must not be deformed while making cuts. C. 1. Cut braid to length as illustrated to expose inner wires. C D 1. Flair cable braid back over jacket as illustrated. 2. Slide shield support, nubbed end first, over cable inner wires until INNER CABLE BRAID shield support butts against cable braid. WIRES 3. Cut off any inner braids, wraps or cable fillers as close to shield sup- CABLE port as possible. SHIELD BRAID SUPPORT E 1. Cut inner wires to dimension shown. All wires must be cut to equal length. It may be helpful to cut one wire to length. Then cut remaining D wire to equal length as the first wire. 2. Strip inner wires to expose center conductors as illustrated. All wires must be stripped to equal length. CRIMP INNER F 1. Observe the front insulators keyway. When the inner pin assembly is FERRULE WIRES held in the vertical position (with inner pin contacts on top), the inner pin contact with the insulator keyway to its left will be positioned at the SHIELD .279 9 oclock orientation position, when viewing the pin assembly from SUPPORT CENTER CABLE BRAID the mating end (for inner socket contacts, the insulator keyway CONDUCTORS should be positioned to the right of the inner socket desired at the E mating 3 oclock orientation position, when viewing the socket assembly from the mating end). INNER 2. Carefully insert cable center conductors into solder wells, taking care CRIMP WIRES to maintain indicated length145 FERRULE 3. Solder inner contact to cable center conductor. It may be helpful to pre-tin the wire and solder well. SHIELD .308 INNER CONTACT SUPPORT WIRE WELL CABLE BRAID Continued on back F INSULATOR L-2119-CZ FSCM77820 KEYWAY CRIMP FRONT INSULATOR February 2012 FERRULE ASSEMBLY21-033496-001 (PIN) 21-033497-001 (SOCKET) G 1. Slide rear insulator into gap between front insulator assembly and shield support as illustrated. Make certain insulator slots are aligned with inner contacts. H 1. Align front insulator keyway with the outer contacts rivet key. Slide the inner contact assembly inside the outer contact body until fully seated. Observe the mating end of the assembly to make certain the FRONT INSULATOR FRONT inner contacts are at the 3 oclock and 9 oclock orientation positions when the outer contacts ori- KEYWAY INSULATOR entation key is held at the 12 oclock position. ASSEMBLY 2. Flair cable braid over outer contact body, then slide crimp ferrule over braid as illustrated. Trim G SHIELD excess cable braid. SUPPORT 3. Crimp outer contact body in the area indicated using crimp tools listed in table below. I 1. Slide heat shrink boot over rear of contact assembly to indicated length, then shrink in place. REAR INSULATOR Outer Crimp Tools Amphenol Twinax Cable Description Part Number Recommended Tool Die Set (Location) Differential Twinax Pin 21-033496-001 Tensolite M22520/5-05 (A) (100 Ohm) 24463 / 9P025X-2 (LD) M22520/5-01 or Differential Twinax Socket (100 Ohm) M22520/5-19 (B) 21-033497-001 (100 Ohm) CRIMP Contact Insertion into Connector: .623 AREA OUTER CONTACT Contacts are inserted by hand. Insert the contact assembly into the proper rear ORIENTATION KEY grommet hole. Contact must be aligned with hole and not inserted at an angle. The contacts orientation key must be in vertical alignment with the connectors H main key or keyway (holding contact key and connector key/keyway at 12 oclock orientation position is recommended). Push forward until contact is felt to CABLE BRAID OUTER CONTACT RIVET KEY snap into position within the insert. Contact may need to be slightly rotated to CRIMP FERRULE properly align contact orientation key with connector insert keyway. Gently tug on OUTER CONTACT BODY cable to assure retention. (PIN SHOWN FOR REFERENCE) TRIM EXCESS BRAID Contact Removal from Connector: Remove piggyback grommet seal from the connector grommet. Position removal HEAT SHRINK BOOT .225 tool part number M81969/14-05 or M81969/8-12, around cable and slide tool toward connector until tool tips enter rear grommet and comes to a positive stop I on the contact. Grip cable and simultaneously remove tool, contact and cable. Amphenol Amphenol Aerospace 40-60 Delaware Avenue Sidney, New York 13838-1395 Website: www.amphenol-aerospace.com