Contacts & Tools Amphenol 2M Series Aerospace Table of Contents Section Description Pages Contacts & Tools pg. 3-5 Crimp Contacts, Contact Tools, Crimp Tensile Strength 3 Grommet Sealing Plugs 4 Spanner Tools for Tightening Jam Nuts Holding Tool Tightening Backshells Accessories 5 2M Torque Values Insert Arrangements pg. 6-9 Insert Arrangement Chart 6 Insert Arrangement Patterns 7-9 2M Specifications pg. 10-18 Performance Specs, Material & Finishes 10 Complete Product Specications 11-16 2M801 Dual Start Section pg. 17-31 General Information 17 Connector Weights 18 Ordering Guide for 2M801-007, 008, 009, 010 19 2M801-007 & 2M801-008 20 2M801-009-07 & 2M801-010-07 21 2M801-009-02 & 2M801-010-02 22 2M801-009-01 & 2M801-010-01 23 2M801 Dual Start - PC Board pg. 24-25 Ordering Guide for 2M801-011, 2M801-033 24-25 2M801 Dual Start - Hermetic Receptacle pg. 26-29 Ordering Guide for 2M801-012 26 Hermetic Jam Nut 2M801-012-07 27 Hermetic Square Flange 2M801-012-02 28 Hermetic Solder Mount 2M801-012-03 29 2M801 Dual Start - Protection Caps 2M667-217 & 218 pg. 30-31 Ordering Guide for 2M667-217 & 218 30-31 2M803 1/4 Turn Bayonet Section pg. 32-44 General Information 32 Connector Weights 33 Ordering Guide for 2M803 Crimp Receptacles & Plugs 34 2M803-001-06 & 2M803-002-06 Plug 35 2M803-003-07, 2M803-004-07 Jam Nut 36 2M803-003-02, 2M803-004-02 Flange Mount 37 2M803-003-01 & 004-01, In-Line 38 2M803 1/4 Turn Bayonet - PC Board Receptacles pg. 39-40 Ordering Guide for 2M803-005, 2M803-015 39-40 2M803 1/4 Turn Bayonet - Hermetic Receptacles pg. 41-42 Ordering Guide for 2M803-006 1/4 Turn Bayonet - Hermetic 41 2M803-006-02 & 07 Flange Mount and Jam Nut 42 2M803 1/4 Turn Bayonet - Protection Caps pg. 43-44 Ordering Guide for 2M660-082 & 2M660-083 43 Protection Caps 44 2M804 Push-Pull Section pg. 45-64 General Information 45 Connector Weights 46 Ordering Guide for 2M804-001, 002, 003, 004 47 2M804-001-06, 2M804-002-06 Plug 48 2M804-004-07, 2M804-003-07 Jam Nut Rear Panel 49 2M804-004-00, 2M804-003-00 Jam Nut Front Panel 50 2M804-004-01, 2M804-003-01 In-Line Receptacle 51 2M804 Push-Pull PC Board Receptacles pg. 52-54 Ordering Guide for 2M804 Push-Pull PC Board Receptacles 52 2M804-005-07, 2M804-020-07 Rear Panel Jam Nut Receptacles 53 2M804-005-00, 2M804-020-00 Push Pull PCB or Solder Cup 54 2M804 Push-Pull Plug Panel Mount pg. 55-58 Ordering Guide for 2M804-009, 2M804-021 55 2M804-009-07, 2M804-021-07 Jam Nut Panel Mount 56 2M804-009-00, 2M804-021-00 Jam Nut Receptacle 57 2M804-009-02, 2M804-021-02 Plug Flange Panel Mount 58 2M804 Push-Pull Hermetic Receptacle pg. 59-61 Ordering Guide for 2M804-006 Rear Panel Jam Nut Hermetic 59 2M804-006-07 Rear Panel Jam Nut Hermetic 60 2M804-006-00 Front Panel Jam Nut Hermetic 61 2M804 Push-Pull Plug Protection Caps pg. 62-64 Ordering Guide for 2M667-202 Protection Caps 62 Ordering Guide for 2M809-198 Protection Caps 63 2M809-198, 2M667-202 64 2M804 Push Pull Plug Rubber Caps 65-66 2M805 Tri-Start Threaded Coupling Section pg. 67-82 General Information 67 Connector Weight in Grams 68 Ordering Guide for 2M805 Plug & Receptacles 69 2M805-001, 2M805-002 Plug 70 2M805-003-01, 2M805-004-01 In-Line Receptacle 71 2M805-003-02, 2M805-004-02 Square Flange Receptacle 72 2M805-003-07, 2M805-004-07 jam Nut Receptacle 73 2M805 Tri-Start PCB or Solder Cup Receptacle pg. 74-76 Ordering Guide for 2M805-005, 2M805-017 74 2M805-005-02, 2M805-017-02 PC Tail-Solder Cup Square Flange 75 2M805-005-07, 2M805-017-07 PC Tail-Solder Cup Jam Nut 76 2M805 Tri-Start Hermetic Receptacle pg. 77-80 Order Guide for 2M805-006 77 2M805-006-02 Tri-Start Flange Mount Hermetic 78 2M805-006-03 Tri-Start Solder Mount Hermetic 79 2M805-006-07 Tri-Start Jam Nut Hermetic 80 2M805 Tri-Start Protection Cap pg. 81-82 2M667-261, 2M667-262 81-82 2M Filter High Density Connectors pg. 83-84 Advantages & Characteristics 83-84 2M Backshells & Accessories pg. 85-102 Shrink Boots, Hex Nuts, Flange Gaskets, Strain Relief Clamps, Backshells 85-102 Contact Amphenol Aerospace for more information at 800-678-0141 www.amphenol-aerospace.com 1 1Amphenol 2M Series Selection Table Aerospace 2M801, 2M803, 2M804 and 2M805 SERIES 2M801 2M803 2M804 2M805 TYPE Dual-Start ACME Thread Bayonet Push-Pull Tri-Start ACME Thread Breakaway connectorAnti Decouplin Quick-mating, light duty, for headsets and tactical ratchet mechanism general purpose. Not More rugged keys and equipment. Gold-plated and ground spring for rated for immersion, 50 DESCRIPTION threads. Faster mating. spring for long mating military airframes and milliohms shell-to-shell life and superior EMI avionics boxes. Fast resistance. shielding. mating. CONTACTS 1 to 130 1 to 55 1 to 55 1 to 130 Threaded Coupling with 1 Push, Pull 1/4 turn lock Bayonet Tri-Start Thread COUPLING 1/2 Turns to Full Mate Quick-Disconnect WATER MIL-STD-810 Method 512 MIL-STD-810 Method MIL-STD-810 Method IMMERSION, Splashproof 1 Meter for 1 Hour 512 1 Meter for 1 Hour 512 1 Meter for 1 Hour MATED EMI Good Fair Very Good Excellent SHIELDING VIBRATION AND 37 g s Random Vibration 37 g s Random V 37 g s Random 37 g s Random 300 g s Shock ibration 300 g s Shock Vibration 300 g s Shock Vibration 300 g s Shock SHOCK 250 Cycles Aluminum MATING CYCLES 2000 Cycles 2000 Cycles Stainless 2000 Cycles 500 Cycles Steel 12: 23 AMP, 1800 VAC 12: 23 AMP, 1800 VAC 12: 23 AMP, 1800 VAC 12: 23 AMP, 1800 VAC ELECTRICAL 16: 13 AMP, 1800 VAC 16: 13 AMP, 1800 VAC 16: 13 AMP, 1800 VAC 16: 13 AMP, 1800 VAC 20: 17.5 AMP, 750 VAC 20: 17.5 AMP, 750 VAC 20: 17.5 AMP, 750 VAC 20: 17.5 AMP, 750 VAC PERFORMANCE 23: 5 AMP, 500 VAC 23: 5 AMP, 500 VAC 23: 5 AMP, 500 VAC 23: 5 AMP, 500 VAC FILTERED See page 83 and 84 See page 83 and 84 See page 83 and 84 See page 83 and 84 2 Contact Amphenol Aerospace for more information at 800-678-0141 www.amphenol-aerospace.com