TYPE NUMBER PRODUCT SPECIFICATION BUS-12-023 TITLE PAGE REVISION 1 of 17 FED AUTHORIZED BY DATE Mini-Jump Gold or GXT Plated H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED 1.0 GENERAL Scope - This specification covers gold or gold flash over palladium alloy plated mini-jump connectors designed for low power interconnection of two adjacent 0.025 inch square pins, free standing or in headers, on 0.100 or 0.150 inch centers. This product meets the requirements of the European Union Directive of Restrictions for Hazardous Substances (Directive 2002/95/EC). This specification is composed of the following sections. Paragraph Title Page 1.0 GENERAL 1 Formatted: French (France) 2.0 APPLICABLE DOCUMENTS 1 Formatted: Tab stops: 1.65 , Left + Not at 3.0 REQUIREMENTS 2 1.58 3.1 Qualification 2 3.2 Material 2 3.3 Finish 2 3.4 Design and Construction 3 3.5 Electrical Characteristics 3 3.6 Mechanical Characteristics 6 3.7 Environmental Conditions 7 4.0 QUALITY ASSURANCE PROVISIONS 11 4.1 Equipment Calibration 11 4.2 Inspection Conditions 12 4.3 Qualification Inspections 12 4.4 Requalification Testing 13 5.0 NOTES AND DEFINITIONS 16 2.0 APPLICABLE DOCUMENTS The following documents, of the issue in effect on the date of the latest revision of this specification, shall form a part of this specification to the extent specified herein. Military Specifications MIL-M-24519 Molding Plastics, Polyester, Thermoplastics MIL-G-45204 Gold Plating, Electrodeposited MIL-P-45209 Palladium Plating, Electrodeposited Formatted: Indent: Left: 0.42 , Tab stops: MIL-C-45662 Calibration System Requirements 2.42 , Left + 4.25 , Left + 6.5 , Left + Not at 2 + 2.5 + 4.17 + 6.58 MIL-P-55110 Printed Wiring Boards MIL-STD-105 Sampling Procedures and Tables for Inspection by Attributes MIL-STD-202 Test Methods for Electronic and Electrical Component Parts MIL-STD-275 Printed Wiring for Electronic Equipment MIL-STD-1344 Test Methods for Electrical Connectors This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 GS-01-001 Rev B 07/30/04A 02/12/01 V04-078220603 Copyright FCI Form E-3334 GS-01-001 Rev E PDS: Rev :F STATUS:Released Printed: May 16, 2012TYPE NUMBER PRODUCT SPECIFICATION BUS-12-023 TITLE PAGE REVISION 2 of 17 FED AUTHORIZED BY DATE Mini-Jump Gold or GXT Plated H. 4-14- APR SUNDYS.FierroJ.ZH 0506/12/065/1 OU 5/2012 CLASSIFICATION CONFIDENTIALUNRESTRICTED Federal Specifications QQ-N-290 Nickel Plating (Electrodeposited) QQ-B-613 Brass, Leaded and Non-Leaded Industry Specifications/Standards ASTM B-194 Copper-Beryllium Alloy Plate, Sheet, Strip, and Rolled Bar UL-94 Tests for Flammability of Plastic Materials 3.0 REQUIREMENTS 3.1 Qualification Connectors furnished under this specification shall be products capable of meeting the qualification test requirements specified herein. New products of the same type shall be considered qualified by similarity pending actual testing. 3.2 Material The material for each part shall be as specified herein, or equivalent. Substitute material shall meet the performance requirements of this specification. 3.2.1 Metallic Parts 3.2.1.1 Contact Body. The body shall be Brass alloy UNS C26000 in accordance with QQ-B-613. 3.2.1.2 Contact Spring. The spring shall be Beryllium Copper alloy UNS C17200 in accordance with ASTM B-194. After stamping, the spring shall be heat-treated to a full hard condition. 3.2.2 Insulator Housing. The housing material shall be unfilled Polyester in accordance with MIL-M-24519. The material shall be rated flame retardant 94 V-O in accordance with UL- 94. 3.3 Finish 3.3.1 Contact Body. The body shall be plated in the contact area with 40 microinches (minimum) gold per MIL-C-45204 or a thin gold flash over 37 microinches (minimum) palladium alloy per MIL-P-45209, Type II, Grade C over 50 microinches (minimum) nickel per QQ-N-290, Class 2. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI.FCI Electronics. No part of the information shown on this document may be used in any way without the written consent of FCI .Electronics. Form E-3005 GS-01-001 Rev B 07/30/04A 02/12/01 V04-078220603 Copyright FCI Form E-3334 GS-01-001 Rev E PDS: Rev :F STATUS:Released Printed: May 16, 2012