IDS-80-5 Amphenol SurLok Plus The SurLok Plus compression lug is a field installable, Features: highly reliable alternative to common compression R4 RADSOK Technology lugs. Using industry standard crimp, screw, and busbar IP67 rated termination options, thus eliminating the need to purchase Touch Proof special torque tools. Quick lock and press-to-release design Keyway design to prevent incorrect mating Amphenols SurLok Plus is an environmentally sealed 360 rotating plug version of our original SurLok but available in smaller Various termination options (Threaded, Crimp, Busbar) sizes, and features a quick lock and press- to-release design. Compact robust design Incorporating the latest R4 RADSOK Technology, SurLok Plus is a compact, quick mating, and robust product line. The RADSOK high amperage contact technology utilizes high tensile strength properties of a stamped and formed, high conductivity alloy grid to produce low insertion forces while maintaining a large conductive surface area. The R4 version of the RADSOK represents the culmination of three years of research and development in laser welding copper based alloys. www.amphenol-industrial.comREV. DOCUMENT NO. SHEET 1 OF 1 10-731950-()1() A DOCUMENT NO. REV. SHEET 1 OF 1 10-731950-()1() A DOCUMENT NO. REV. SHEET 1 OF 1 10-731950-()1() A PART NUMBER SHELL FINISH KEYWAY ANGLE POLARITY C10-683826-001 Ni PLATED 90 POSITIVE C10-683826-002 BLACK Zinc PLATED 120 NEGATIVE PART NUMBER PART NUMBERSHELL FINISH SHELL FINISHKEYWAY ANGLEKEYWAY ANGLEPOLARITY POLARITY C10-683826-001C10-683826-001Ni PLATED Ni PLATED 90 90POSITIVE POSITIVE C10-683826-002C10-683826-002BLACK Zinc PLATEDBLACK Zinc PLATED120 120NEGATIVE NEGATIVE 3 2 4 REVISIONS GENERAL TOLERANCE DIM. RANGE 0.5 ~ 3 > 3 ~ 6 > 6 ~ 30 > 30 ~ 120 > 120 ~ 400 REV DESCRIPTION DATE TOLERANCE 0.1 0.1 0.2 0.3 0.5 A INITIAL RELEASE 2015-05-05 D B B A C A C Crimp Screw Termination Termination Technical Data The markets and applications for the SurLok Plus series 5.7mm (120A) include but are not limited to the following: Contact Size 8.0mm (200A) IP Rating3 IP3 67 2 2 4 4 C 10.3mm (300A) GENERAL TOLERANCEGENERAL TOLERANCE REVISIONS REVISIONS C EV/HEV Rail Mass Transit DIM. RANGE 0.5 ~ 3DIM. RANGE> 3 ~ 60.5 ~ 3> 6 ~ 30> 3 ~ 6> 30 ~ 120> 6 ~ 30> 120 ~ 400> 30 ~ 120 > 120 ~ 400 REV DESCRIPTIONREV DESCRIPTIONDATE DATE Current Rating 120A~300A Protection Touch Proof TOLERANCE TOLERANCE0.1 0.1 0.1 0.2 0.1 0.3 0.2 0.50.3 0.5 A INITIAL RELEASEA INITIAL RELEASE2015-05-05 2015-05-05 BMS/Energy Storage Process Control/Automation D D Operating Voltage 1000V AC/DC Flammability UL 94-V0 Medical Heavy Equipment Operating Temp -40C to 125C Locking Spring Locking Y KEYWAY ANGLE B B B B B A A C C A A C CrimpC Crimp Screw Screw A C Busbar Termination Termination Termination Termination Termination B C C C C Y Y KEYWAY ANGLEKEYWAY ANGLE POS QTY PART NUMBER DESCRIPTION MATERIAL UNLESS OTHERWISE SPECIFIED SPECIFICATIONS Screw Termination Crimp Termination Busbar Termination PARTS LIST LINEAR DIMENSIONS ARE IN: MATERIAL SPEC. Size Size Size APPROVALS DATE B B MILLIMETERS AMPHENOL INDUSTRIAL OPERATIONS PREPARED BY N/A RONG.WU Amphenol Technology(Zhuhai)Co.,Ltd A B C A B C A B C TOLERANCES: ENGINEER IN CHARGE No.63, Xinghan Road, Sanzao Town, Jinwan, Zhuhai, PRC A A ANGLES= 2 TYLER.QIU DEFAULT LINEAR TOLERANCES SEE TABLE 2015-05-05 A A C C Busbar Busbar NOTES: DESIGN MANAGER L --------------------------------- RAN.XIAO 8.0MM SURLOK PLUS INLINE , 5.7mm 16 37.7 1 5.7mm 16 40.7 1 5.7mm 16 47.6 1 DIM.& TOL. PER ASME Y14.5M-1994 DESIGN ACTIVITY GROUP Termination Termination C&1 BUSBAR PIN RECEPTACLE THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND DRM PER MIL-DTL-31000 PROCESS SPEC. N/A SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR OTHER AMPHENOL STANDARDS: 9-9318 THIRD ANGLE PROJECTION PRO/ENGINEER INFORMATION SIZE CAGE CODE DOCUMENT NO. REV. NEXT ASSEMBLY 8.0mm 19 46.2 1 8.0mm 19 53.7 1 ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES 8.0mm 19 62.2 1 N/A Pro/e Model Used: WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP. LEGENDS: C 77820 10-731950-()1() A 10-730188-000.ASSEM =FLAG NOTE CALL OUT B B Drawing Name: METRIC DOCUMENT SCALE: 2.5 REF. SHEET 1 OF 1 10-731950- 1 ASSY REFERENCE ONLY 10.3mm 25.8 55.9 0.3 10.3mm 25.8 69.2 0.3 10.3mm 43 68.8 0.3 DOCUMENT NO. REV. SHEET 1 OF 1 10-731950-()1() A 3 2 1 4 B A Y C D E D MASTER COUNTER-CLOCKWISE KEYWAY B B C C POS QTY PART NUMBERPOS QTY PART NUMBERDESCRIPTION DESCRIPTIONMATERIAL MATERIAL UNLESS OTHERWISE SPECIFIEDUNLESS OTHERWISE SPECIFIEDSPECIFICATIONS SPECIFICATIONS A PARTS LIST PARTS LIST LINEAR DIMENSIONS ARE IN:LINEAR DIMENSIONS ARE IN: MATERIAL SPEC. MATERIAL SPEC. APPROVALS DATEAPPROVALS DATE MILLIMETERS MILLIMETERS AMPHENOL INDUSTRIAL OPERATIONSAMPHENOL INDUSTRIAL OPERATIONS PREPARED BY PREPARED BY N/A N/A Amphenol Technology(Zhuhai)Co.,LtdAmphenol Technology(Zhuhai)Co.,Ltd TOLERANCES: TOLERANCES: RONG.WU RONG.WU A ENGINEER IN CHARGE ENGINEER IN CHARGE No.63, Xinghan Road, Sanzao Town, Jinwan, Zhuhai, PRCNo.63, Xinghan Road, Sanzao Town, Jinwan, Zhuhai, PRCA A A A ANGLES= 2 ANGLES= 2 TYLER.QIU TYLER.QIU D DEFAULT LINEAR TOLERANCES SEE TABLE DEFAULT LINEAR TOLERANCES SEE TABLE NOTES: NOTES: DESIGN MANAGER DESIGN MANAGER2015-05-05 2015-05-05 L L 16 --------------------------------- --------------------------------- RAN.XIAO RAN.XIAO 8.0MM SURLOK PLUS INLINE ,8.0MM SURLOK PLUS INLINE , DESIGN ACTIVITY GROUP DESIGN ACTIVITY GROUP DIM.& TOL. PER ASME Y14.5M-1994 DIM.& TOL. PER ASME Y14.5M-1994 C&1 C&1BUSBAR PIN RECEPTACLE BUSBAR PIN RECEPTACLE THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION ANDTHIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND DRM PER MIL-DTL-31000 DRM PER MIL-DTL-31000 PROCESS SPEC. PROCESS SPEC. N/A N/A A SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR OTHER AMPHENOL STANDARDS: 9-9318 OTHER AMPHENOL STANDARDS: 9-9318 THIRD ANGLE PROJECTION THIRD ANGLE PROJECTION SIZE CAGE CODE SIZE CAGE CODEDOCUMENT NO. DOCUMENT NO.REV. REV. PRO/ENGINEER INFORMATIONPRO/ENGINEER INFORMATION ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES NEXT ASSEMBLY NEXT ASSEMBLY N/A N/A WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP.WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP. Pro/e Model Used: Pro/e Model Used: LEGENDS: LEGENDS: 10-730188-000.ASSEM 10-730188-000.ASSEM C 77820 C10-731950-()1()77820 10-731950-()1()A A Drawing Name: Drawing Name: =FLAG NOTE CALL OUT =FLAG NOTE CALL OUT METRIC DOCUMENTMETRIC DOCUMENT SCALE: 2.5 SCALE: REF. 2.5 SHEET 1 OF 1REF. SHEET 1 OF 1 10-731950- 1 ASSY 10-731950- 1 ASSY REFERENCE ONLY REFERENCE ONLY DOCUMENT NO. DOCUMENT NO.Plug DimensionsREV. REV. Plug Dimensions Press-Fit Termination SHEET 1 OF 1 SHEET 1 OF 1 10-731950-()1()Size 10-731950-()1() A A Size Size 3 3 2 2 1 1 A4 B 4 C D A B C D A B C D E 5.7mm 22.6 58.8 30 18 8.0mm 24.6 72.4 34.8 21.4 5.7mm 16 32.8 27.7 5.1 3 0.3 8.0mm 29 75.6 38.6 21.6 10.3mm 40.5 88.5 42.5 30.3 Product Series: Keyway EMI HVIL RADSOK Connector Plug Applicable Cable Size Backshells Sealing (Omit for no (Omit for (Omit for SurLok Plus Size Color Keyway) no EMI) no HVIL) 16 16mm : 100 Amps A 5.7mm O Orange 0 90 Right IP67 Sealed 25 25mm : 120 Amps P Angle B W/ Backshells S (W/ Grommet 35 35mm : 150 Amps Plug & O-Rings) B 8.0mm B Black 1 180 50 50mm : 200 Amps SLP E EMI H HVIL 70 70mm : 300 Amps C 10.3mm 2 60 W/O Backshells 85 85mm : 350 Amps Straight IP N (For Overmolding N Non-Sealed R Red Plug D 12mm 12 120mm : 400 Amps 3 120 Only) E 14mm 18 185mm : 500 Amps 4 150 HVIL Product Series: Keyway EMI HVIL RADSOK *Applicable Termination Panel Connector HVIL) Yes (Omit for no Receptacle Sealing (Omit for no (Omit for (Omit for SurLok Plus Size Cable Size Style Mount Color Keyway) no EMI) no HVIL) 16 16mm : 100 Amps A 5.7mm B Busbar Panel O Orange 0 90 Receptacle IP67 Sealed 25 25mm : 120 Amps Mount R (W/O P S (W/ Grommet W/ 35 35mm : 150 Amps Threaded Keyway) & O-Rings) B 8.0mm T Flange B Black 1 180 Post 50 50mm : 200 Amps SLP E EMI H HVIL 70 70mm : 300 Amps C 10.3mm 2 60 Receptacle 85 85mm : 350 Amps W/O IR (W/ C Crimp N N Non-Sealed R Red Flange D 12mm 12 120mm : 400 Amps 3 120 Keyway) E 14mm 18 185mm : 500 Amps 4 150 *Applicable cable size is only for crimping termination Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. For further information on your individual application requirements, contact: Amphenol Corporation North America: Europe: Middle East: Asia: Amphenol Industrial Operations Amphenol Industrial Operations Europe Amphenol Middle East Enterprises FZE Amphenol Technology (Zhuhai) Co., Ltd. 180 N. Freeport Drive, Plant 4 Via Barbaiana 5 Office C-37 PO Box 21107 No. 63 Xin Han Road, San Zao Town Nogales, AZ 85621 1-20020 Lainate (MI) Italy Ajman Free Zone, UAE Jin Wan District, Zhuhai City, China 519040 Tel: (888) 364-9011 Tel: +39 02 93254.204 Tel: +9 716-7422494 Tel: +86 756-3989760 Fax: (520) 285-5134 Fax: +39 02 93254.444 Fax: +9 716-7422941 Fax: +86 756-3989768 Email: tech amphenol-aio.com Email: info amphenol-aio.com Email: jhussain amphenol-industrial.com Email: enquiry amphenol-aio.com RECEPTACLE PLUG FORMAT: C-L E-Rev B FORMAT: C-L E-Rev B FORMAT: C-L E-Rev B DOCUMENT NO. REV. SHEET 1 OF 1 10-731950-()1() A DOCUMENT NO. REV. SHEET 1 OF 1 10-731950-()1() A DOCUMENT NO. REV. SHEET 1 OF 1 10-731950-()1() A DOCUMENT NO. DOCUMENT NO. REV. REV. SHEET 1 OF 1 SHEET 1 OF 1 10-731950-()1()10-731950-()1() A A DOCUMENT NO. REV. SHEET 1 OF 1 10-731950-()1() A