1 Call 800-678-0141 Product Data SheetProduct Data Sheet PDS-208-24 A connector that has the 38999 H connections... High Density Goes from 9 to 187 contacts High Density Interconnects The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999 connectors of its size. This series of connectors was designed to utilize mil- specified 38999 components with the exception of the contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23 contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector. This connector design benefits users in a couple of different ways. For those users who need to increase the amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of their connector. For users who are looking to de- HD38999 Connectors crease the overall size of their system, they can do available styles: so by using smaller shell sizes without decreasing Aluminum the number of contacts. Composite Amphenol has qualified this series of connectors to Stainless Steel the requirements of MIL-DTL-38999. Amphenol also Sealed (IP67) manufacturers this high density series in Filter, Hermetic and Filtered customized versions to fit our customers needs. Please contact us if additional information is required. High Density Shell Sizes (Front of Pin Insert Shown) For more information e-mail: 1 (all contacts are size 23) 30 hd38999info amphenol-aao.com 31 12 55 3 7 8 15 73 1 3 84 4 9 10 16 16 24 1 25 32 88 33 18 41 1 17 24 12 2 42 49 29 25 31 13 11 58 50 18 14 32 39 3 19 10 8 1 32 17 15 4 2 9 40 46 9 59 66 3 16 7 71 5 52 67 47 6 5 8 53 55 6 72 73 4 7 9-9 11-19 13-32 15-55 17-73 19-88 3 6 19 18 18 22 1 3 4 11 12 20 21 32 1 4 33 45 Increased number of contacts 511 15 12 46 59 21 6 13 in HD38999 insert pattern 22 32 60 72 14 22 compared to Standard 38999* 33 44 86 73 23 32 57 101 45 87 33 43 contact density of same 58 69 115 44 55 102 70 82 128 shell size. 116 56 66 83 94 142 67 78 129 95 107 79 89 143 155 108 119 90 99 156 167 120 130 100 108 168 176 131 140 109 116 177 184 21-121 23-151 141 147 25-187 117 121 185 187 148 151 42 51 59 * Standard inserts for 38999 series are shown in Amphenols Combined Circular Catalog,12-C( ) The Interconnection Leader Call 800-678-0141 or visit us at www.amphenol-aerospace.comE E E l l l U U U o o o / / / n n n 2 2 2 0 0 0 e e e 0 0 0 h 2 h 2 h 2 2 Call 800-678-0141Call 800-678-0141 Product Data Sheet Product Data Sheet PDS-208-24 H 38999 High Density Easy Steps to build a part number... HD38999 1. 2. 3. 4. 5. 6. 7. Connector Type Shell Service Shell Size Contact Alternate PCB Styles Class Insert Arrangement Type Positions Options TV or 06 RW 23-151 P B (P25) PTV (Potted version) Step 1. Select a Connector Type Step 6. Select an Alternate Position Designates A, B, C, D, E or blank for normal. TV Tri-Start Series Connector Shell Key & keyway AR BR or CR or DR or TVP Back panel mounted receptacle Size arrangement or AP BP BSC CP BSC DP BSC P CLUTCH-LOK high vibration plug connector identification letter BSC (prefix MTV (Note: remove dashes in how to order part number 105 140 215 265 N for when ordering CLUTCH-LOK) A 102 132 248 320 Potted) Tri-Start Composite Series connector CTV B 80 118 230 312 CTVP Panel mounted composite receptacle 9 C 35 140 205 275 D 64 155 234 304 Step 2. Select a Shell Style 91 131 197 240 E Designates 95 141 208 236 N Wall mount receptacle 00 11, 113 156 182 292 A Wall mount double flange receptacle 40 13, B 90 145 195 252 01 Line receptacle C 53 156 220 255 and 02 Box mount receptacle- contact Amphenol for availability. D 119 146 176 298 06 Straight plug 15 E 51 141 184 242 07 Jam nut receptacle 80 142 196 293 Jam nut double flange receptacle N 47 135 170 200 310 Proprietary CLUTCH-LOK high vibration A 17 26 straight plug (service Class RK only) 49 169 200 244 B and 97 Reduced flange jam nut receptacle (not available in composite) C 66 140 200 257 Straight plug with integral backshell (not available in composite) 19 96 D 62 145 180 280 E 79 153 197 272 Step 3. Select a Service Class N 80 142 196 293 21, Designates 135 170 200 310 A Electroless nickel plated aluminum, optimum EMI shield- 23, 49 169 200 244 B RF ing effectiveness -65dB 10GHz specification min., 48 66 140 200 257 C and hour salt spray, 175C D 62 145 180 280 25 Corrosion resistant olive drab cadmium plate aluminum, E 79 153 197 272 500 hour extended salt spray, EMI -50dB 10GHz RW A plug with a given specification min.,175C RECEPTACLE PLUG rotation letter will mate (front face shown) (front face shown) Corrosion resistant stainless steel, electro-deposited RL with a receptacle with nickel, 48 hours salt spray, 175C, non-firewall the same rotation Corrosion resistant stainless steel, firewall capability, plus letter. The angles for 500 hour salt spray resistance, EMI 45 dB 10 GHz RK a given connector are specification min., 175C the same whether it Durmalon plated, alternative to cadmium. contains pins or sock- DT Corrosion resistant, 500 hour extended salt spray ets. Inserts are not 6 EMI -50dB 10GHz specification min. without CR rotated in conjunction with the master key/ Zinc-Nickel alternative to cadmium. keyway. Corrosion resistant, 500 hour salt spray, conductive, DZ 65C to +175C Step 7. Select a PCB Contact Option Step 4. Select a Shell Size Insert Arrangement Pin Socket PCB tail Shell Sizes are MIL-DTL-38999, Series III, with the newer Pin Contacts Socket Contacts stickout High Density insert arrangements shown on page 1. Contacts with Alignment Contacts with Alignment +/-.040 inch Disc* Disc** Shell Size Insert Arrangement Number P1* P1AD S1 S1AD .100 nominal Step 5. Select a 9- 9 P15* P15AD S15 S15AD .150 nominal 11- 19 Contact Type P2 P2AD S2 S2AD .200 nominal 13- 32 Designates P25* P25AD S25 S25AD .250 nominal 15- 55 P Pin contacts P3* P3AD S3 S3AD .300 nominal 17- 73 S Socket contacts P35 P35AD S35 S35AD .350 nominal 19- 88 * Not available in TV40 wall mount double flange receptacle or TV47 21- 121 jam nut double flange receptacle styles. 23- 151 ** See page 8 for more information on alignment discs for HD38999 25- 187 connectors. Note: Standard tail diameter is 0.019 .001 Stick out is measured from the end of the connector shell to end of the contact S S S / / / p p p 9 9 9 H H H 5 5 5 m m m o o o / / / R R R A A A E E E C C C