PP45 Powerpole Connector Powerpole connectors provide FEATURES cost-effective reliability, design flexibility and Flat wiping contact system safety for your products manufacture, Minimal contact resistance at high current, installation and maintenance. wiping action cleans contact surface during connection/disconnection The housings are modular and genderless. Powerpole connectors provide 600 Volts Colored modular housings continuous, AC or DC operation. Wire sizes Provides visual identification of proper mating range from 10 to 14 AWG (5.3 to 2.1 mm). connector Contacts are available in reeled and loose piece designs to support all production needs Molded-in dovetails from engineering prototype , low volume and Secures individual connectors intokeye high volumes products. assemblies which prevents misconnection with similar configurations PRODUCT SPECIFICATIONS Connector Model PP45 Connector Model PP45 UL Current Rating (Amperes)* 45* Life a. No load (Contact/Disconnect Cycles) To 10,000 UL Voltage Ratings (Volts)** 600* b. Under Load (Hot Plug 250 cycles 120V) 30A Contact Barrel Wire Size (AWG) 10 to 14 Avg. Connection/Disconnect (lbf) 3 - low detent (mm) 5.3 to 2.1 5 - high detent Maximum Wire Insulation Diameter (inches) 0.175 Operating Temperature Range C*** -20 to 105 F -4 to 221 (mm) 4.45 Flammability Rating of Housing Material UL94 V-0 AVG Contact Resistance* 525 (micro-ohms) Insulation Withstanding 2200 Test Voltage (Volts AC/DC) * UL Rated for 65C largest wire or cable size ** Both AC & DC Voltage Contact Retention Force (lbf) 25 *** Contact factory for higher temperature rated connectors ORDERING INFORMATION Housing & 45 amp Contact contacts continued housings continued Part Housing Wire Part Wire Part Number Color AWG sq. mm Number Description AW sq. G mm Number Description 1345 Red 10/14 5.3/2.1 261G2-LPBK Individual - LD 10/14 5.3/2.1 1327G22 Pink housing 1345G5 Green 10/14 5.3/2.1 200G1L Superflex, reel - LD 10/14 5.3/2.1 1327G23 Purple housing 1345G6 Black 10/14 5.3/2.1 201G1H Superflex, reel - HD 10/14 5.3/2.1 1345G7 White 10/14 5.3/2.1 1345G8 Blue 10/14 5.3/2.1 Accessories 1345G16 Yellow 10/14 5.3/2.1 Housings Only Part 1345G17 Orange 10/14 5.3/2.1 Number Description 1345G18 Gray 10/14 5.3/2.1 Part 1345G21 Brown 10/14 5.3/2.1 1441G1 Female splash boot Number Description 1345G22 Pink 10/14 5.3/2.1 1442G1 Male splash boot 1327 Red housing 1345G23 Purple 10/14 5.3/2.1 110G21 Blok lok, 2 pole 1327G5 Green housing 110G12 Blok lok, 4 pole 1327G6 Black housing 1399G9 Red mounting wing 45 amp Contacts* 1327G7 White housing 1399G8 Blue mounting wing 1327G8 Blue housing 1399G1 Red short spacer with end hole Part Wire 1327G16 Yellow housing 1399G2 Red long spacer Number Description AWG sq. mm 1327G17 Orange housing 1399G6 Red short spacer without hole 261G2 Reel - LD 10/14 5.3/2.1 1327G18 Gray housing 1462G1 2 & 4 pole mounting clamp set 269G3 Reel - HD 10/14 5.3/2.1 1327G21 Brown housing 110G68 PP15/45 retention clip * LD - low detent or HD - high detent Note: For additional colors please contact customer service HEADQUARTERS: Anderson Power Products, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-3700 EUROPE: Anderson Power Products Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 428399 ASIA / PACIFIC: IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036 CHINA: IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218 TAIWAN: IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460 www.andersonpower.com PP45 Powerpole Connector ORDERING INFORMATION TEMPERATURE RISE CHARTS PP45 Singlepole accessories continued Temperature Rise at Constant Current Part 40 10 AWG Number Description 12 AWG 1462G2 3 & 6 pole mounting clamp set 30 14 AWG 1462G3 4 & 8 pole mounting clamp set 110G16 Retaining pins, 1 high block of connectors 20 110G17 Retaining pins, 2 high block of connectors 10 Tooling Part 0 Number Description 010 20 30 40 50 111038G2 Contact insertion/extraction tool 1309G3 Hand tool for p/n 261G2-LPBK Amperes Applied 1309G5 Hand tool for p/n 200G2L & 201G2H 260G1 Applicator only (110V & 220V) PP45 Multipole 260G14* Applicator only (110V & 220V) Temperature Rise at Constant Current 260G15* Applicator only (110V & 220V) 40 260G18** Applicator only (110V & 220V) 10 AWG 280G1 Applicator and press (110V, 60Hz) 12 AWG 250G1 Press only (110V, 60Hz) 30 14 AWG 280G4 Applicator and press (220V, 50Hz) 250G2 Press only (220V, 50Hz) 20 * Denotes mini-style applicator for use with existingK or press ** Denotes mini-style applicator for use with existing or and press 10 DIMENSIONS 0 010 20 30 40 50 Housing Amperes Applied 7.9 24.6 0.31 PP45 Multipole 0.97 Pulse Current Capability 80 10 AWG 8.4 12 AWG 7.9 70 0.33 14 AWG 0.31 A 60 41.2 50 1.62 40 Contacts 30 Part -A- -B- -C- -E- Number mm in. mm in. mm i n. mm in. 20 200G1L 17.3 0.68 6.4 0.25 6.1 0.24 3.6 0.14 10 201G1H 17.2 0.68 6.4 0.25 6.1 0.24 3.6 0.14 0.5 1.0 2.0 4.0 8.0 16.0 32.0 64.0 261G2 17.3 0.68 6.4 0.25 5.1 0.20 3.6 0.14 Duration of Current (seconds) 261G2-LPBK 17.3 0.68 6.4 0.25 5.1 0.20 3.6 0.14 269G3 17.2 0.68 6.4 0.25 5.3 0.20 3.6 0.14 Mounting Clamps B A Part -A- -B- -C- -D- Number E C Number mm in. mm in. mm in. mm in. of Poles 1462G1 23.9 0.94 26.9 1.06 17.3 0.68 4.0 0.16 (2 Pole) 1462G1 23.9 0.94 35.0 1.38 25.4 1.00 4.0 0.16 (4 Pole) Spacers & Mounting Wings 1462G2 31.7 1.25 26.9 1.06 17.3 0.68 4.0 0.16 (3 Pole) 1462G2 31.7 1.25 35.0 1.38 25.4 1.00 4.0 0.16 (6 Pole) Part -A- -B- -C- 1462G3 39.6 1.56 26.9 1.06 17.3 0.68 4.0 0.16 (4 Pole) Number mm in. mm in. mm in. 1462G3 39.6 1.56 35.0 1.38 25.4 1.00 4.0 0.16 (8 Pole) 1399G1 16.6 .655 7.9 .312 N/A 1399G2 24.6 .968 7.9 .312 N/A A 1399G6 16.6 .655 7.9 .312 N/A 1399G8 16.6 .655 7.9 .312 4.6 .180 + 1399G9 16.6 .655 7.9 .312 4.6 .180 C B B B B B A A A A + C 2 or 4 3 or 6 4 or 8 D diameter Pole Pole Pole 1399G1 1399G2 1399G6 1399G8 1399G9 DS-PP45 REV05 HEADQUARTERS: Anderson Power Products, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-3700 EUROPE: Anderson Power Products Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 428399 ASIA / PACIFIC: IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036 CHINA: IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218 TAIWAN: IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460 www.andersonpower.com Temperature (C) Temperature (C) Amperes