7. Cable ties are supplied to secure the auxiliary leads or cable to one of the main power cables. Leave slack or loop in leads to Powerpole contacts when applying cable ties. Wraps to be placed approximately 1 inch (25.4mm) apart as shown in Figure 2. Loop Wire SBE & SBX Connectors 25 Assembly instruction for SBE160, SBE320, SBX175 and SBX350 Series 1.0 two pole battery connectors with option for auxiliary contacts. FOR INSTALLATION BY A QUALIFIED ELECTRICIAN IN ACCOR- Contains one (1) housing and two (2) contacts. DANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES AND THE FOL- Figure 2 LOWING INSTRUCTIONS. THE SUITABILITY OF THIS TYPE OF TERMINA- TION MUST BE EVALUATED BY UNDERWRITERS LABORATORIES, INC. AND CANADIAN STANDARDS. ASSOCIATION FOR THE END USE APPLICA- TION: Assemble contacts to the cables according to the equipment manufactur- ers assembly instructions. The following instructions are supplied as a reference. Please note: instructions are included with each crimp tool for proper use. 8. To remove auxiliary housings, punch out retaining pins from bottom of the connector housing with an 0.06 inch (1.5mm) diameter steel rod or pin driver. Pull auxiliary housings out of the SBE/SBX connector housing. Use contact 1. CONNECTOR RATINGS insertion-extraction tool kit (part number 111038G2), to remove contacts from auxiliary housings see Figure 3. Max Cable Size Series Amperes Volts AWG mm SBE160 160 150 1/0 50 SBE320 320 150 300mcm 150 SBX175 175 600 1/0 50 SBX350 350 600 300mcm 150 Figure 3 2. TOOLING CHART Contact Wire Pneumatic Dieless Part Number Size Bench Tool + Die + Locator or Hydraulic Tool WARNING: UTMOST CAUTION SHOULD BE USED WHEN WORKING ON LIVE CONNECTOR CONTACTS 6384G2 35 mm 1387G1 1388G3 1389G3 1368 6384G1 1/0 AWG 1387G2 1303G2 1304G2 1368 UL and CSA Reference - These connectors are recognized under the component program of Underwriters 6354 2/0 AWG 1387G1 1388G2 1389G2 1368 6354 2/0 AWG 1387G2 1303G12 1304G28 1368 Laboratories, File E26226, as well as Canadian Standards Association, Report LR25154. 6355 3/0 AWG TBD TBD TBD 1368 6356 4/0 AWG TBD TBD TBD 1368 6358 300 MCM TBD TBD TBD 1368 PATENTS AND TRADEMARKS 1341G1 50 mm 1387G2 1303G8 1304G27 1368 This product is covered by the following patents: U.S. 3,794,957 U.K. 1,443,819 France 73,44153 Italy 1,000442 1341G2 70 mm 1387G2 1303G7 1304G27 1368 Japan 885,802 South Africa 74/0939 Canada 990,821. Other U.S. and foreign patents pending. SBE, SBX, Pow- 1341G3 95 mm TBD TBD TBD 1368 erpole and Anderson Power Products are registered U.S. and foreign trademarks of Anderson Power Products, 13 CAUTION: When using cable with jacket diameter less 3.2 0.12 MIN 3.2 0.12 MIN Pratts Junction Road, Sterling, MA 01564-2305 USA than 0.423 inches (11mm) on the SBE160 / SBX175 and less than 0.709 inches (18mm) on the SBE320 / SBX350 thin wall heat shrink insulation should be evenly applied 19.0 0.75 MIN across the cable and contact barrel junction to insure finger protection. 3. REDUCING BUSHING Bushing Wire Size For Use With Part Number AWG (mm) SBE160 / SBX175 SBE320 / SEX350 5687 1 (42.4) 6384G1 contact 6354 contact + 5918 bushing 5690 2 (33.6) 6384G1 contact 6354 contact + 5918 bushing 5693 4 (21.2) 6384G1 contact 6354 contact + 5918 bushing 5663 6 (13.3) 6384G1 contact 6354 contact + 5918 bushing 5648 10 (5.3) 6384G1 contact 6354 contact + 5918 bushing HEADQUARTERS: Anderson Power Products, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-0128 EUROPE: 5920 N/A (16) 6384G2 contact 6394 contact Anderson Power Products Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: 5918 1/0 (53.5) N/A 6354 contact +44 (0) 1925 520203 ASIA / PACIFIC: IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036 CHINA: IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218 TAIWAN: IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, HEAT SHRINK INSULATION SPECIFICATIONS Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460 Connector Nominal Minimum Maximum www.andersonpower.com Series Tubing Size Length Wall Thickness SBE320 / SBX350 0.75 in (19mm) 2.0 in (51mm) 0.030 in (.76mm) SBE160 / SBX175 0.50 in (12.7mm) 2.0 in (51mm) 0.025 in (.63mm) All Data Subject To Change Without Notice 15515 1S6556 REV 01 ASM-SBE/SBX 139 5.5 7.9 0.31 4. CABLE STRIPPING DIMENSIONS FOR PRIMARY POWER CONTACTS SBX Auxiliary Contact Assembly Instructions Connector Strip X To Series Inches mm SBE320 / SBX350 1 3/8 35 NOTE: These assembly instructions apply only to the catalog numbers listed below. For instructions to assemble SBE160 / SBX175 1 1/8 29 X the 1x4 Auxiliary Connector, use instruction 1S6229. Instruction 1S6229 is provided with all 1x4 Auxiliary Kits. Catalog Wire Retaining Number Application Contact Size Pin Length 5. RECOMMENDED SOLDERING TECHNIQUES 6344 SBE80, SBE160, SBO60, SBX175 1331 12/16 0.85 (Use rosin flux solder only). Wrap cable strands, melt solder into well heat and insert stripped cable. Continue 6305G1 SBE320, SBX350 1331 12/16 1.00 heating well until solder flows into wire being careful not to over flow onto contact surfaces. DO NOT SOLDER DIP 6310G1 SBE320, SBX350 1332 16/20 1.00 CONTACTS when contacts are soldered to unsupported lead. Underwriters Laboratories, Inc. requires use of cable Contains two each of: housings, contacts, retaining pins, & cable ties. clamps, listed in table below. Connector For Two Single Ampere Rating Conductor Cables SBE320 / SBX350 911G2 1. Single conductors use 12 to 18 AWG wire only. Strip to 0.31 inch (7.9mm) off end of insulation. SBE160 / SBX175 945G2 6. CABLE / CONTACT & HOUSING ASSEMBLY Observing polarity of markings, push each contact into rear of housing until notched side snaps 2. Twin conductor cable 12 to 18. Strip back outer jacket 5.50 inches (139 mm). (See illustration). Then strip over spring, tug on cable to make sure contact is locked into place. conductor insulation as in 1. DISASSEMBLING CONNECTORS (see illustration) 3a. To crimp: use the recommended tool. Crimping by other means may disturb contact position in housing and or produce high resistance joints. Switch off power first. Remove contact by inserting extraction tool (cat. no. SBE160 / SBX175 - 969P1, SBE320 / Crimp Tool Catalog Number SBX350 - 970P1) as shown below (steps 1, 2, & 3). Manual - cycle controlled 1309G2 CAUTION: Replace contacts individually on battery leads to reduce potential danger of shorting. Pneumatic - cycle controlled 1367G1 1. Insert extraction tool as shown between contact and housing to point A. 3b. To Solder: Not recommended. Extraction Tool 4. Thread or push one or two auxiliary contacts and wires through the rear of the connector before inserting into auxiliary housings. Push into auxiliary housings through rear until notched side of contact tip snaps over spring. Tug wires to make sure wires are secure. 5. Slide two auxiliary Powerpole housings together by dovetails to stack vertically. They cannot be inserted sepa- 2. Press down to release contact from spring. rately into SBE/SBX housing. The rear of each of the Powerpole housings must be flush. 3. Pull cable to remove contact. 6. Slide stacked auxiliaries back into connector housing until seated. The male dovetail should be on top as shown 2 in Figure 1. Make sure side grooves of auxiliaries are aligned for retaining pins and insert tubular pins. Tap pins in Point A holes from top, as shown in Figure 1. Retaining Pin Top Male Dovetail Extraction Tool 3 Figure 1