Power Clip Connector Series The Anderson Power Products Power Clip is FEATURES designed as a low cost interconnection between two perpendicular power bus bars. High 300A Current Rating The products high performance contact Small size provides dense power packaging offers low voltage drop and superior amperage carrying capability. There is no mating connector to the Power Clip as it Mates with .125 inches or 3mm Flat accepts a solid .125 inches or 3mm thick Bus Bar Blade nickel or gold plated rectangular bus bar tab. Simplifies construction and lowers cost The product is often used inN+1 rectifier, power supply and switching power supply Blind Mating Design applications. The Power Clip s design Allows greater vertical chassis manufacturing enables the connector to be blind mated in tolerances the deepest racks. Hot Pluggable Contact The Power Clip is recognized to UL1977 and CSA standard C22.2 and is rated for up to Supports hot swapping on 48 volt DC bus 300 amps continuous service. The product is also UL approved for hot plug current UL, TUV and CUR Recognized interruption of 100A at 48V and 200A at 42V Product safety and electrical performance has using a gold plated bus bar tab. been verified to the highest standards PRODUCT SPECIFICATIONS Electrical Mechanical Materials Current Rating (Amperes) (1) Insertion Force (lbs) 23 to 43 Housing PBT UL94 V-0 UL 300 (N) 102 to 191 Contact Band Beryllium copper alloy CSA (30C Rise) 200 Extraction Force (lbs) 10.5 to 30.5 Plating gold 0.4 to 0.6 microns over 2 to UL / CSA Voltage Rating (AC/DC) 600 (N) 47 to 136 5 microns nickel Operating Temperature Range Mating Contact Holder Copper alloy (C) -40 to 105 a. No Load ( mating cycles) 500 Plating gold 0.1 to 0.2 microns (F) -40 to 221 b. Under Load (2) Average Contact Resistance 70 (Hot Plug 250 mating cycles 48V) 100A (1) Ratings using nickel plated tab (micro-ohm) (2) Ratings using gold plated, solid copper tab (Hot Plug 250 mating cycles 42V) 200A BAUART GEPROFT .. TYPE TUV Rheinland APPROVED TEMPERATURE CHART ORDERING INFORMATION Power Clip Performance Complete Connector 90 20.0 80 18.0 Part 16.0 70 14.0 Number Description 60 12.0 50 PCL01 Power Clip Connector 10.0 40 8.0 30 6.0 20 4.0 10 2.0 0 0.0 150 200 250 300 350 Amperes Applied Temperature Rise C milli-Volt Drop The graph shows the Power Clip electrical performance in terms of temperature rise and voltage drop at currents from 150A to 350A. The set up for the test consisted of the following: Six Power Clips were mounted on a bus bar that was 0.25 x 1.75 x 6.0 inches in diameter. The test samples were connected in series using 1/0 AWG wire attached to a 1 long and .125 thick nickel plated mating blades. Temperature (C) Voltage Drop (mV) DIMENSIONS Side View Top View 27 9.9 1.06 0.39 4.3 0.17 (2) Clearance for 8 or M4 screw 31.8 1.25 37.5 8.4 1.48 0.33 15.9 12.8 0.63 0.50 25.6 19 1.01 0.75 Mating Blade - Required Dimensions 3.23 2.97 .127 .117 1.00 25.4 MAX .65 16.5 MIN LEAD-IN GEOMETRY MUST BE FULL RADIUS OR CHAMFER.050 1.27 X 45 2 PLS. 25.400.38 1.000.015 All Data Subject To Change Without Notice 15748 DS-PCLIP REV14 HEADQUARTERS: Anderson Power Products, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-3700 EUROPE: Anderson Power Products Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 520203 ASIA / PACIFIC: IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036 CHINA: IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218 TAIWAN: IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460 www.andersonpower.com