FEED
L
--- 2,7 33400513 01 10AG
7.6 5.00 6.0 1.10 31.2 8.0 SEALED
INSULATION #0.03
01
54001027 1,5 15516298 10 CRIMP CORE/ E F G J K M N P R S T U
CONDUCTOR CONDUCTOR INSULATION INSULATION INSL.
CRIMP OFFSET
CABLE * CONDUCTOR INSULATION
WIDTH INSULATION #0.03 #0.03 #0.03 #0.03 #0.03 #0.03 #0.03 #0.03 #0.03 #0.03 #0.03 #0.03
10/12 4.0/6.0 4.3/3.0 --- 01 5.6 2.30 3.4 0.30 WIRE WIRE WIRE WIRE CRIMP HEIGHT CRIMP HEIGHT CRIMP HEIGHT CRIMP HEIGHT INSULATION GRIP
2,7 33400512 10AG
OPTION BETWEEN
SEAL (CS) CRIMP WIDTH CRIMP WIDTH
SIZE SPEC. SIZE SPEC AWG METRIC AWG METRIC CRIMP PUNCH FORM
01 6.8 3.20 4.5 1.00 30.7 7.5 UNSEALED
54001020 2,3 15512730 15519823 01 10AUS
ANVILS
UNSEALED (SECT C-C) (SECT D-D)
AWG AWG METRIC METRIC (SECT C-C) (SECT C-C) (SECT D-D) (SECT D-D) OPTION TYPE
03 (US)
54001001 1,5 10762774 10 (+/-0.10) (+/-0.10)
(+/-0.05) (+/-0.05) (+/-0.05) (+/-0.05) SECD-D 2.05 CONDUCTOR --- 0.92 0.53 0.12 2.56 1.99 --- 1.97 --- --- --- --- --- ---
F235410 2,7 12AG
2.45 CONDUCTOR --- 1.09 0.63 0.16 3.06 2.38 --- 2.36 --- --- --- --- --- ---
F535410 3,6 12TS 7.6 4.60 5.7 1.00 31.2 8.0 SEALED
01
F808800 1,5 15509074 12 ---
5.6
US 22 0.35 1.40 1.30 2.05 1.95 1.95 2.60 2
2.60 INSULATION 2 --- --- --- --- 0.60 --- 0.16 3.25 2.53 2.50 N/A N/A
2.5 2.5/3.0 3.4/3.0 2.30 3.2 0.30
12AG
UNSEALED
18 0.75/1.00 1.50 1.30/1.50 4.20* 4.15/4.20* 2
2.80 INSULATION 2 --- --- --- --- --- 0.60 --- 0.18 3.50 2.72 2.69 N/A N/A
--- --- --- --- --- --- NOT
12TS
CS 4.10*
AVAILABLE
12
20 0.50 1.30 1.25 4.05* 4.05 2
3.05 CONDUCTOR --- 1.36 0.79 0.22 3.81 2.96 --- --- --- --- --- --- --- ---
2.45
F035410 2,7 14AG
18 0.75/1.00 1.50 1.30/1.50 2.35 2.35/2.45 2 3.25 CONDUCTOR --- 1..45 0.84 0.22 4.06 3.12 --- --- --- --- --- --- --- ---
F335410 3,6 14TS 6.4 4.20 5.6 1.40 31.2 8.0 SEALED
US 2.80
20 0.50 1.30 1.25 2.20 2.20 OPTION 2 2
3.45 CONDUCTOR --- 1.54 0.89 0.24 4.31 3.35 --- 3.32 --- --- --- --- --- ---
54001447 1,5 14
14/16 1.0/1.5 2.8/2.1 --- 2,7 33400514 01 14AG 4.3 1.45 2.6 ---
---
14 2.00/2.50 1.95 1.75/1.80 5.00* 4.80/5.00* 2 3.60 INSULATION 2 --- --- --- --- 0.60 --- 0.25 4.50 3.50 3.46 N/A N/A
--- 01
2,4 33400515 14AUA
CS 5.20*
5.1 2.25 3.5 0.60 30.7 7.5 UNSEALED
3.85 CONDUCTOR --- 1.72 0.99 0.28 4.81 3.70 --- --- --- --- --- --- --- ---
16 1.50 1.80 1.70 4.50/3.5* 4.50* 2
01
54001441 2,3 13681974 15519825 01 14AU
3.05
03 14
54001401 1,5 10757692
14 2.00/2.50 1.95 1.75/1.80 3.20 3.10*/3.25 2 4.10 INSULATION 2 --- --- --- --- --- 0.60 --- 0.30 5.12 3.98 3.94 N/A N/A
2(18/20) 2(1.0/0.5) 03 13 4.4 6.3 1.00 3.1 1.75 4.3 --- 0.60 30.7 7.5 UNSEALED
2(2.2/1.4) 54001301 1,5 10757693 US 3.60
16 1.50 1.80 1.70 2.90 3.00 2 4.30 INSULATION 1 --- --- --- --- --- 0.60 --- 0.32 5.38 4.17 4.13 1.92 1.11
F135410 2,7 18AG
5.5 3.60 4.5 1.10 31.2 8.0 SEALED
F435410 3,6 18TS 4.35 INSULATION 1 --- --- --- --- --- 1.10 --- 0.38 5.10 4.70 4.64 --- ---
US 2(18/20) 2(1.0-0.5) 1.90-1.60* 1.90-1.60* 3.25 3.7-2.3* 3.7-2.3* 4.30* OPTION 1 1
54001877 1,5 18
5.20 INSULATION 2 --- --- --- --- --- 1.00 --- 0.40 5.50 5.00 4.94 --- ---
CS N/A 2.5 N/A 5.00 5.20 2
--- 01
2,7 33400516 18AG
N/A 1.80 3.45
---
18/20 1.0/0.5 2.2/1.4 01 3.4 1.00 2.3 --- 5.80 INSULATION 2 --- --- --- --- 1.00 --- 0.47 6.10 5.60 5.52 --- ---
F875200 2,4 15509076 15520221 01 18AUA
US N/A 2.5 N/A N/A N/A 2
OPTION 2
02
54001819 2,2 15425613 15519829 01 18AUD
4.2 1.75 3.0 0.60 30.7 7.5 UNSEALED
10 5.00/6.00 2.45 2.40*/2.50* 5.70* 5.7/5.9* 2
01
54001818 2,3 15435215 15519827 01 18AUS
CS 5.80*
54001804 2,1 13805590 01 15519824 01 18AU
12 4.00 2.20 2.05 5.30* 5.50* 2
3.85
03 18
54001801 1,5 10762775
10 5.00/6.00 2.45 2.40*/2.50* 3.70 4.30 1
US 4.35 OPTION 1
01
F975200 2,4 15520916 15520917 01 22AUA
12 4.00 2.20 2.30 USE 12 GA TERMINAL4.20 1
01
54002230 2,3 33501642 22AUS
01
22 0.35 1.8/1.2 54002229 2,2 15520890 15520918 01 22AUD 3.1 3.6 1.00 2.2 1.40 2.7 --- 0.60 30.7 7.5 UNSEALED
CRIMP TOOL INFORMATION (REF. ONLY)
* NOT VERIFIED TO USCAR-21
54002228 2,1 22AU
54002201 1,5 10762776 03 22
DELPHI DELPHI DELPHI
INSULATION MVL MVL DELPHI MVL MVL DELPHI
DELPHI DELPHI DELPHI
STANDARD FORM TOOLING DESIGN STANDARD FORM TOOLING DESIGN
TYPE OF STANDARD FORM TOOLING DESIGN
WIRE WIRE SIZE UNSEALED SEALED PART GAGE
DIAMETER UNSEALED MATL TYPE PART UNPLATED PART SEALED MATL TYPE PART UNPLATED
A B C2 D2 K L (V) (W)
PLATED PLATED REV.
CONDUCTOR CRIMP INSULATION CRIMP OPTION 1
SIZE AWG METRIC STAMP INSULATION CRIMP OPTION 2
REV. REV. REV. (C1) (D1) GRIP
REF. PART NO. PLATE OPT. PART NO.* PART NO. PLATE OPT. PART NO.*
PART NO. PART NO. UNPLATED
S
M
MATERIAL
TYPE 2 TYPE 2 TYPE 2 TYPE 2 TYPE 1 TYPE 3 TYPE 2
E
S
TYPE:
T
OPTION # 1 OPTION # 2 OPTION # 3 OPTION # 4 OPTION # 5 OPTION # 6 OPTION # 7
(R0.13 )
PLATING OPT.
(R0.13 )
F(RAD) 2X
CRIMP WIDTH
CRIMP WIDTH
CRIMP WIDTH
POST GOLD FLASH POST HEAVY PALLADIUM-GOLD P(RAD)
POST GOLD POST PALLADIUM- GOLD PRE-HOT DIP TIN PRE TIN/SILVER POST SILVER
(CW)
(CW) (CW) WORKING SURFACES U (RAD)
PLATING PALLADIUM FLASH
(SHORTING BAR) (IN LINE) (IN LINE) (INLINE) (IN LINE)
MUST BE POLISHED
(SHORTING BAR) (IN LINE )
ALL AROUND
SEE DETAIL Y3
0.40/0.30 x 45 $ SEE DETAIL Y2
CHAMFER AROUND
ZONE SULFIMATE DUCTILE NICKELSULFIMATE DUCTILE NICKELSULFIMATE DUCTILE NICKELSULFIMATE DUCTILE NICKELHOT DIP TIN PLATE TIN SILVER PLATE ELECTRO DEPOSITED PURE SILVER,
FORM (BOTH SIDES)
NICKLE UNDERPLATE NOT REQ.
54 57 69
61 65 72
75
SEE DETAIL Y1
(R5.1 )2X
ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN CRIMP HEIGHT
CRIMP HEIGHT
(R5.1 )2X
ZONE ELECTRO MATT TIN PLATE HOT DIP TIN PLATE TIN SILVER PLATE
CRIMP HEIGHT
PLATE PLATE PLATE PLATE (CH)
(CH)
62 66
58
55 (R5.1 )2X
(CH)
70 73
76
N
G
4.3 N 4.3 4.3
C-1, C-3: PLATE WITH HARDC-1, C-3: C2 ONLY: PLATE WITH HARDC2 ONLY: PLATE WITH HARD
ZONE CONDUCTOR CRIMP
INSULATION CRIMP
INSULATION CRIMP
GOLD CAP OVER PURE PLATE WITH HARD GOLD GOLD CAP OVER PURE GOLD CAP OVER PURE ---- ---- ----
OPTION 1
OPTION 2
PALLADIUM. CAP PALLADIUM PALLADIUM
59
PUNCH
63
67
PUNCH
SECTION B-B
ANVIL
ANVIL 3.0 $ 2X
SCALE 8:1 SECTION C-C
SECTION C-C
3.0 $ 2X
SCALE 8:1
ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN SCALE 8:1
3.0 $ 2X
J(RAD)
ZONE HOT DIP TIN PLATE TIN SILVER PLATE
PLATE PLATE PLATE PLATE PLATE
60 64
56
68 P(RAD)
71 74
77
K
R
R
0.30
54001001RWC 15512726 01 54001001 10762774
0.30
0.30
SEE REELING OPTIONS VIEW BELOW
FLAT 2X
F808800RWA 15512734 01 F808800 15509074 FLAT 2X
FLAT 2X
ENLARGED VIEW OF
54001441RWC 15522351 01 54001441 13681974
DETAIL Y3
DETAIL Y1
BLADE TIP COIN.
54001401RWA 15425613 02
DETAIL Y2
54001401 10757692
01
54001401RWC 13969990
2
GAGE REQUIREMENTS
MINIMUM TO TANGENT.
54001301RWA 13681974 01 54001301 10757693
TANGENT POINT SHOULD MATCH
0.8
THE PARTS MUST SLIDE INTO THE
54001819RWA 15512733 01
1 TOP AND BOTTOM.
GAGE IN THE DIRECTION OF THE
54001819 15425613
R0.25
54001819RWC 15513652 01
ARROW WITH GRAVITY ONLY
REFERENCE DIMENSION
01
54001818RWA 15516296
54001818 15435215 RADIUS MAY BE FULL TO
ACTUAL SIZE
54001818RWC 13971791 01
NOT PRESENT.
54001804RWA 15512732 01
54001804 13805590 4
2.400 #0.005
01
54001804RWC 15516297
USE DRAWING J54011-BLADE.DWG
54001801RWA 15516294 01 0.735 #0.005
TERMINAL TIP
54001801 10762775
TO INSPECT BLADE COIN CONTOUR AND
3
(R2.5)
54001801RWC 13751022 01 MUST BE FLUSH
POSITION. NO OTHER INSPECTION
MATERIALS:
0.930 #0.005
NOTES:
AT THIS END WHEN VIEWED UNDER 5X
01
54002230RWA 15512731 54002230 33501642
METHOD IS ALLOWED.
TO PASS MAGNIFICATION, NO BURRS
51
54002201RWA 15512725 01
MATERIAL TYPE 1: COPPER ALLOY
SHAPE AND LOCATION VARY 1) CONFORMS TO ALL APPLICABLE SECTIONS OF
8
ALLOWED ON R2.5 SURFACE
54002201 10762776
PRE PLATED, SEE PLATING CHART
54002201RWC 13969981 01 FOR CABLE SEAL ONLY
SAE/USCAR-2 REV.3 EXCEPT TERMINAL BEND RESISTANCE
FOR INFORMATION
SECTION 5.2.2
GRIP CODE
MVL DELPHI
MVL DELPHI
10.70
DELPHI FARSIDE SAE/USCAR-12 REV 2
DATE CODE
PART NO. PART NO.
REWOUND REWOUND 52
6
MATERIAL TYPE 2: COPPER ALLOY
3.25
SECTION THRU SAE/USCAR-21
REV.
THIS SIDE
7
PART NO. PART NO.
BARE MATERIAL, POST PLATED, SEE PLATING
MADE FROM (2X)
FORD SDS VER 11
CORE WING
22.00
CHART FOR INFORMATION.
A A
Available Types RWA or RWC
26.50
UNLESS OTHERWISE SPECIFIED: 2) TERMINAL SYMMETRICAL ABOUT CENTERLINE
53
32.00
MATERIAL TYPE 3: COPPER ALLOY
EXCEPT AS SHOWN.
PRE PLATED, SEE PLATING CHART
1. BLADE TERMINAL CRIMPING
VIEW OF PRECIOUS PLATING
GAGE FOR ALL TERMINALS WITH
FOR INFORMATION
3) DIMENSIONAL TOLERANCE:
WIRE CODE 18, 14 AND 13 4.35
NOT TO SCALE
5 1 PLACE #0.25
4.25
2 PLACE #0.10
2. ALL CRIMPED PARTS MUST PASS
BOTH THIS GAGE AND PULL TEST
ANGULAR #3$
REQUIREMENTS.
15.5 MIN ZONE
A MINIMUM OF THREE PARTS PER
ZONE
14
13
4) FOR CAVITY SPECIFICATION INFORMATION
APPLICATOR DIE MUST BE CHECKED
1.2 9
14.2 MIN ZONE REFERENCE F.C.I. DRAWING 15007 FOR UNSEALED CAVITY
HOURLY OR FOR EACH 3000 PIECE
A 2.84
(4x)
(2.0 0)
ZONEC-1" FULL TIN AND F.C.I. DRAWING C15006 FOR SEALED CAVITY
LOT, WHICHEVER COMES FIRST.
2.68
THICKNESS 1.50
6.4 MIN
3. CRIMPED PARTS,INCLUDING 0.10 B A
15
11 10
5) SEE USCAR DRAWING EWCAP-001 FOR DIRECT CONNECT MATING
ZONEC-2"
WIRE STRANDS MUST FREELY
BLADE INFORMATION
4.35
(8.8 ) (3.80 )
INSTALL INTO GAGE SHOWN
ABOVE TO BE ACCEPTABLE.
12
VENDOR I.D & DIE NO.
ANY PARTS THAT DO NOT PASS 6) QUALITY ASSURANCE REQUIREMENTS PER USCAR REQUIREMENTS.(2)
2 PLACES DIMENSION
THIS GAGE MUST BE EITHER
TOLERANCE #0.03 UNLESS
SCRAPPED OR 100% REWORKED.
7) INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING
POINT
THE X-HATCHED AREA OTHERWISE SPECIFIED
DIMENSIONS OR SPECIFICATIONS. (3)
PERMISSIBLE W/O MEASURE TIN THICKNESS
ZONC-3"
22
PRECIOUS METAL PLATING BETWEEN SERRATIONS
8) INDICATES IN-PROCESS GAGE INSPECTION FOR
AT BOTTOM OF INSIDE RADIUS.
0.13R IN FLAT AROUND BACK OF BOX
MANUFACTURING DIMENSIONS. (2)
AND TRANSITION AREA
THIN PALLADIUM
18
RECESSED SERRATIONS
GOLD FLASH
22-14 GA
9) ONLY BALLOON DIMENSIONS AND NOTES ARE REQUIRED TO BE MEASURED
SHORTING BAR
(V)
DOUBLE RAISED RIBS
AT PPAP. ALL OTHER DIMENSIONS AND NOTES WITHOUT BALLOONS SHOULD
12,10GA
BE TREATED AS INFORMATIONAL.
19
21
(W)
16
15.0 MIN ZONE
13.6 5.3
10) LAST BALLOON NUMBER: 77
23
ZONE
10/12 2 0.13
24
MAX GAP
14.20 MIN ZONE
12 2 B
(13.26)
20
5$/0 $
ZONE FULL TIN
14/16 9 C
C
3.3
THICKNESS
2.20
17
6.4 MIN ZONC-3" CRIMP NOTES:
18/20 7
S.C.
ZONEC-2"
E
2X
15.24
2(18/20) 9
1. THE CRIMP AND CRIMP TOOLING DIMENSIONS HAVE BEEN ESTABLISHED
PROGRESSION
AND VALIDATED TO USCAR-21 USING FCI TOOLS, MACHINES, AND PROCESSES.
22 5
THE DIMENSIONS SHOWN ARE FOR REFERENCE.
GAGE SERRATIONS
2. WIRING SUPPLIERES ARE TO DEVELOP AND VALID THIER CRIMPING
28
POINT
THE X-HATCHED AREA
SPECIFICATIONS AND PROCESSES ACCORDING TO ALL ASPECTS OF USCAR-21
MEASURE TIN THICKNESS
PERMISSIBLE W/O
0.84 REV.2. NOTE THAT AS STATED IN USCAR-21, WIRING SUPPLIER DEFINED
REELING OPTIONS B
K
25
PRECIOUS METAL PLATING BETWEEN SERRATIONS
0.79 C CRIMPING SPECIFICATIONS AND CRIMPING PROCESSES MAY IMPACT
GRIPS L
GRIPS
AT BOTTOM OF INSIDE RADIUS.
CONNECTOR FUNCTIONS. (SEE USCAR-21 REV.2 4.2.5.1); CONTACT DELPHI
0.20 E 27
B
26
GOLD ONLY
ENGINEERING FOR ANY NEEDED ASSISTANCE IN THIS REGARD.
SHORTING BAR
29
(0.50 )
3. DESIGN REFERENCE INFORMATION: IT IS RECOMMENDED THAT THE
MAX CUTOFF
NOTED NOMINAL OFFSET BETWEEN THE CONDUCTOR GRIP AND
PERMISSIBLE
SECTION A-A
INSULATION GRIP NOT BE CHANGED BY THE CRIMPING PROCESS. RESIZING
48
10.0 MIN ZON THIS FEATURE DURING CIMPING CAN NEGATIVELY IMPACT CONNECTOR
0.5 MAX
ZONE
SYSTEM FUNCTION. ACCEPTBILITY OF THE ACTUAL NOTED CRMPED OFFSET,
MISALIGNMENT TYPICAL
CRIMPING SPECIFICATION, AND CRIMPING PROCESS USED IS TO BE
6.7 MIN ZONE
43
(ALL INSULATION GRIPS)
DETERMINED AS DIFINED IN CRIMP NOTE 2.
ZONEC-2" FULL TIN
THICKNESS
UNWIND 30 44
UNWIND
REWIND FEED
37
NO COIN
B
.
4. DESIGN FEFERENCE INFORMATION: CRIMPED TERMINALS ARE USED ON
49
STANDARD FEED
DIRECTION
THIS STYLE
VARIOUS CONNECTOR APPLICATIONS. NORMALLY, FOR DESIGN PURPOSES,
0.40 B A
DIRECTION 38
.A
B
.
A CONDUTOR AND INSULATION CRIMP ANGLE TOLERANCE OF +/-3 DEGREES
36
0.25 B A
RELATIVE TO TERMINAL DATUM CAN BE ASSUMED. ACTUAL CRIMP
0.40 B A
TOLERANCES DEFINED WITHIN A HARNESS MAKER'S CRIMPING PROCESS
POINT
31
50
(30 $) FOR A SPECIFIC CONNECTOR APPLICATION MUST BE VARIFIED AS SUITABLE
UNWIND
MEASURE TIN THICKNESS
0.3
GRIPS BY FULL VALIDATION TO ALL ASPECTS OF USCAR-21 INCLUDING SECTION 4.2.5.
TYP
BETWEEN SERRATIONS
0.2
AT BOTTOM OF INSIDE RADIUS.
(ALL GRIPS)
35
39
THICK PALLADIUM
C1/2
47
0.30 MAX
20 $ REF. TYP.
GOLD FLASH
.
MISALIGNMENT
(ALL GRIPS) 32
IN-LINE
TYP.
(COIN)
D1/2
42
(ALL GRIPS)
45
REWIND FEED
33
10.0 MIN ZONE
40
13-00039 ECO421054 - DELPHI PART NUMBERS ADDED
D1/2
DIRECTION 3X( D1)
ZONE
34
41
-- -- REVISED AND REDRAWN IN PDS.-
( C1)
6.7 MIN ZONE ( D1)
46
ZONEC-2" FULL TIN
C2
VIEW NOT TO SCALE D2
THICKNESS
D2
TERMINALS TO FEED AS SHOWN AFTER BEING REELED OFF PRODUCTION TOOL.
- - -
PACKAGING: PANCAKE REELS WITH PAPER INTERLEAF
SECTION C-C
SECTION C-C
SECTION B-B
-
SEE NOTES
NOTE:
INSULATION GRIP CABLE SEAL
CORE GRIP SINGLE WIRE INSULATION GRIP SINGLE WIRE
-
-
1) DO NOT USE MVL PART NUMBERS FOR NEW ORDERS,
C15004-CUST
- -
POINT MVL PART NUMBERS FOR REFERENCE ONLY
D472 A0
MEASURE TIN THICKNESS
2) WHEN USING DELPHI PART NUMBERS,ORDER
BETWEEN SERRATIONSDELPHI REWOUND PART NUMBE ( EX: 15512726)
AT BOTTOM OF INSIDE RADIUS.
BLADE TYPE - MALE -
2006-06-26 RAJKUMAR
C15005-CUST U
THIN PALLADIUM 2013/01/25 Bob CUE
SERIAL RELEASED
3) IF DELPHI PART NUMBER IS NOT AVAILABLE
1
GOLD FLASH [APEX 2.80MM SYSTEM]
2013/01/25 Matt MAJOR
REQUEST DELPHI PLATED PART NUMBER
IN-LINE
- -
2013/01/25 Sucha SIAN 1
THENREWIND DIRECTION (AorC) ( EX: 15520890 REWIND A)
See Table -
C15005-CUST 5.000
FEED
FEED
PLATING OPTION #4 PLATING OPTION #3 PLATING OPTION #2 PLATING OPTION # 1
ESB-MIL123-A
MS-8288
FLRY A-B
ISO-6722