FEED
--- 01
2,7 33400513 AA 10AG L
7.6 5.00 6.0 1.10 31.2 8.0 SEALED
INSULATION #0.03
01
54001027 1,5 15516298 AA 10
CRIMP CORE/ E F G J K M N P R S T U
CONDUCTOR CONDUCTOR INSULATION INSULATION INSL.
CRIMP OFFSET
CABLE * CONDUCTOR INSULATION
10/12 4.0/6.0 4.3/3.0 --- 01 5.6 2.30 3.4 0.30
2,7 33400512 AA 10AG WIDTH INSULATION #0.03 #0.03 #0.03 #0.03 #0.03 #0.03 #0.03 #0.03 #0.03 #0.03 #0.03 #0.03
WIRE WIRE WIRE WIRE CRIMP HEIGHT CRIMP HEIGHT CRIMP HEIGHT CRIMP HEIGHT INSULATION GRIP
OPTION BETWEEN
SEAL (CS) CRIMP WIDTH CRIMP WIDTH
01 6.8 3.20 4.5 1.00 30.7 7.5 UNSEALED SIZE SPEC. SIZE SPEC AWG METRIC AWG METRIC CRIMP PUNCH FORM
54001020 2,3 15512730 AA 15519823 01 AA 10AUS
ANVILS
UNSEALED (SECT C-C) (SECT D-D)
AWG AWG METRIC METRIC (SECT C-C) (SECT C-C) (SECT D-D) (SECT D-D) OPTION TYPE
54001001 1,5 10762774 03 AF 10
(US)
(+/-0.10) (+/-0.10)
(+/-0.05) (+/-0.05) (+/-0.05) (+/-0.05) SECD-D 2.05 CONDUCTOR --- 0.92 0.53 0.12 2.56 1.99 --- 1.97 --- --- --- --- --- ---
F235410 2,7 12AG
7.6 4.60 5.7 1.00 31.2 8.0 SEALED
F535410 3,6 12TS 2.45 CONDUCTOR --- 1.09 0.63 0.16 3.06 2.38 --- 2.36 --- --- --- --- --- ---
01
F808800 1,5 15509074 AA 12 5.6
---
US 22 0.35 1.40 1.30 2.05 1.95 1.95 2.60 2
2.60 INSULATION 2 --- --- --- --- 0.60 --- 0.16 3.25 2.53 2.50 N/A N/A
2.5 2.5/3.0 3.4/3.0 2.30 3.2 0.30
12AG
UNSEALED
18 0.75/1.00 1.50 1.30/1.50 4.20* 4.15/4.20* 2
2.80 INSULATION 2 --- --- --- --- --- 0.60 --- 0.18 3.50 2.72 2.69 N/A N/A
--- --- --- --- --- --- NOT
12TS
CS 4.10*
AVAILABLE
12
20 0.50 1.30 1.25 4.05* 4.05 2
3.05 CONDUCTOR --- 1.36 0.79 0.22 3.81 2.96 --- --- --- --- --- --- --- ---
2.45
F035410 2,7 14AG
18 0.75/1.00 1.50 1.30/1.50 2.35 2.35/2.45 2 3.25 CONDUCTOR --- 1..45 0.84 0.22 4.06 3.12 --- --- --- --- --- --- --- ---
6.4 4.20 5.6 1.40 31.2 8.0 SEALED
F335410 3,6 14TS
US 2.80
54001447 1,5 14
20 0.50 1.30 1.25 2.20 2.20 OPTION 2 2
3.45 CONDUCTOR --- 1.54 0.89 0.24 4.31 3.35 --- 3.32 --- --- --- --- --- ---
14/16 1.0/1.5 2.8/2.1 --- 01 4.3 1.45 2.6 ---
2,7 33400514 AA 14AG
---
14 2.00/2.50 1.95 1.75/1.80 5.00* 4.80/5.00* 2 3.60 INSULATION 2 --- --- --- --- 0.60 --- 0.25 4.50 3.50 3.46 N/A N/A
--- 01
2,4 33400515 AA 14AUA
CS 5.20*
5.1 2.25 3.5 0.60 30.7 7.5 UNSEALED
54001441 2,3 13681974 01 AA 15519825 01 AA 14AU
3.85 CONDUCTOR --- 1.72 0.99 0.28 4.81 3.70 --- --- --- --- --- --- --- ---
16 1.50 1.80 1.70 4.50/3.5* 4.50* 2
3.05
03 14
54001401 1,5 10757692 AF
14 2.00/2.50 1.95 1.75/1.80 3.20 3.10*/3.25 2 4.10 INSULATION 2 --- --- --- --- --- 0.60 --- 0.30 5.12 3.98 3.94 N/A N/A
2(18/20) 2(1.0/0.5) 03 13 4.4 6.3 1.00 3.1 1.75 4.3 --- 0.60 30.7 7.5 UNSEALED
2(2.2/1.4) 54001301 1,5 10757693 AA
US 3.60
16 1.50 1.80 1.70 2.90 3.00 2 4.30 INSULATION 1 --- --- --- --- --- 0.60 --- 0.32 5.38 4.17 4.13 1.92 1.11
F135410 2,7 18AG
F435410 3,6 18TS 5.5 3.60 4.5 1.10 31.2 8.0 SEALED
4.35 INSULATION 1 --- --- --- --- --- 1.10 --- 0.38 5.10 4.70 4.64 --- ---
US 2(18/20) 2(1.0-0.5) 1.90-1.60* 1.90-1.60* 3.25 3.7-2.3* 3.7-2.3* 4.30* OPTION 1 1
54001877 1,5 18
5.20 INSULATION 2 --- --- --- --- --- 1.00 --- 0.40 5.50 5.00 4.94 --- ---
--- 01 CS N/A 2.5 N/A 5.00 5.20 2
2,7 33400516 AA 18AG
N/A 1.80 3.45
18/20 1.0/0.5 2.2/1.4 F875200 2,4 15509076 01 AA 15520221 01 AA 18AUA 3.4 1.00 2.3 --- ---
5.80 INSULATION 2 --- --- --- --- 1.00 --- 0.47 6.10 5.60 5.52 --- ---
US N/A 2.5 N/A N/A N/A 2
02
54001819 2,2 15425613 AA 15519829 01 AA 18AUD OPTION 2
4.2 1.75 3.0 0.60 30.7 7.5 UNSEALED
54001818 2,3 15435215 01 AA 15519827 01 AA 18AUS 10 5.00/6.00 2.45 2.40*/2.50* 5.70* 5.7/5.9* 2
CS 5.80*
01
54001804 2,1 13805590 AA 15519824 01 AA 18AU
12 4.00 2.20 2.05 5.30* 5.50* 2
3.85
03 18
54001801 1,5 10762775 AF
10 5.00/6.00 2.45 2.40*/2.50* 3.70 4.30 1
01
F975200 2,4 15520916 AA 15520917 01 AA 22AUA
US 4.35 OPTION 1
12 4.00 2.20 2.30 USE 12 GA TERMINAL4.20 1
01
54002230 2,3 33501642 AA 22AUS
01
22 0.35 1.8/1.2 54002229 2,2 15520890 AA 15520918 01 AA 22AUD 3.1 3.6 1.00 2.2 1.40 2.7 --- 0.60 30.7 7.5 UNSEALED
CRIMP TOOL INFORMATION (REF. ONLY)
* NOT VERIFIED TO USCAR-21
54002228 2,1 22AU
54002201 1,5 10762776 03 AF 22
DELPHI DELPHI DELPHI
INSULATION MVL MVL DELPHI MVL MVL DELPHI
DELPHIDELPHI DELPHIDELPHI DELPHIDELPHI
TYPE OF
WIRE WIRE SIZE UNSEALED SEALED PART GAGE
STANDARD FORM TOOLING DESIGN STANDARD FORM TOOLING DESIGN
STANDARD FORM TOOLING DESIGN
PART NMCI PART NMCI PART NMCI
DIAMETER UNSEALED MATL TYPE UNPLATED SEALED MATL TYPE UNPLATED
A B C2 D2 K L (V) (W)
PLATED PLATED REV.
SIZE AWG METRIC STAMP
CONDUCTOR CRIMP INSULATION CRIMP OPTION 1
REV. REV. REV. REV. REV. REV. (C1) (D1) GRIP INSULATION CRIMP OPTION 2
REF. PART NO. PLATE OPT. PART NO.* PART NO. PLATE OPT. PART NO.*
PART NO. PART NO. UNPLATED
S
M
MATERIAL
TYPE 2 TYPE 2 TYPE 2 TYPE 2 TYPE 1 TYPE 3 TYPE 2
E
S
TYPE:
T
OPTION # 1 OPTION # 2 OPTION # 3 OPTION # 4 OPTION # 5 OPTION # 6 OPTION # 7
(R0.13 )
PLATING OPT.
(R0.13 )
F(RAD) 2X
CRIMP WIDTH
CRIMP WIDTH
CRIMP WIDTH
POST GOLD FLASH POST HEAVY PALLADIUM-GOLD P(RAD)
POST GOLD POST PALLADIUM- GOLD PRE-HOT DIP TIN PRE TIN/SILVER POST SILVER
(CW)
(CW) (CW) WORKING SURFACES U (RAD)
PLATING PALLADIUM FLASH
(SHORTING BAR) (IN LINE) (IN LINE) (INLINE) (IN LINE)
MUST BE POLISHED
(SHORTING BAR) (IN LINE )
ALL AROUND
SEE DETAIL Y3
0.40/0.30 x 45 $ SEE DETAIL Y2
CHAMFER AROUND
ZONE SULFIMATE DUCTILE NICKELSULFIMATE DUCTILE NICKELSULFIMATE DUCTILE NICKELSULFIMATE DUCTILE NICKELHOT DIP TIN PLATE TIN SILVER PLATE ELECTRO DEPOSITED PURE SILVER,
FORM (BOTH SIDES)
NICKLE UNDERPLATE NOT REQ.
SEE DETAIL Y1
(R5.1 )2X
ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN CRIMP HEIGHT
CRIMP HEIGHT
(R5.1 )2X
ZONE ELECTRO MATT TIN PLATE HOT DIP TIN PLATE TIN SILVER PLATE
CRIMP HEIGHT
PLATE PLATE PLATE PLATE (CH)
(CH)
(R5.1 )2X
(CH)
N
G
4.3 N 4.3 4.3
C-1, C-3: PLATE WITH HARDC-1, C-3: C2 ONLY: PLATE WITH HARDC2 ONLY: PLATE WITH HARD
ZONE CONDUCTOR CRIMP
INSULATION CRIMP
INSULATION CRIMP
GOLD CAP OVER PURE PLATE WITH HARD GOLD GOLD CAP OVER PURE GOLD CAP OVER PURE ---- ---- ----
OPTION 1
OPTION 2
PALLADIUM. CAP PALLADIUM PALLADIUM
PUNCH
PUNCH
SECTION B-B
ANVIL
ANVIL 3.0 $ 2X
SCALE 8:1 SECTION C-C
SECTION C-C
3.0 $ 2X
SCALE 8:1
ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN ELECTRO MATT TIN SCALE 8:1
3.0 $ 2X
J(RAD)
ZONE HOT DIP TIN PLATE TIN SILVER PLATE
PLATE PLATE PLATE PLATE PLATE
P(RAD)
K
R
R
0.30
54001001RWC 15512726 01 AA 54001001 10762774
0.30
0.30
FLAT 2X
AA
F808800RWA 15512734 01 F808800 15509074 FLAT 2X
FLAT 2X
ENLARGED VIEW OF
54001441RWC 15522351 01 AA 54001441 13681974
DETAIL Y3
DETAIL Y1
BLADE TIP COIN.
AA
54001401RWA 15524503 01
DETAIL Y2
54001401 10757692
01 AA
54001401RWC 13969990
2
GAGE REQUIREMENTS
TO TANGENT.
54001301RWA 15524504 01 AA 54001301 10757693
TANGENT POINT SHOULD MATCH
0.9
THE PARTS MUST SLIDE INTO THE
AA
54001819RWA 15512733 01
TOP AND BOTTOM.
GAGE IN THE DIRECTION OF THE
54001819 15425613
54001819RWC 15513652 01 AA
ARROW WITH GRAVITY ONLY
01 AA
54001818RWA 15516296
54001818 15435215
ACTUAL SIZE
AA
54001818RWC 13971791 01
AA
54001804RWA 15512732 01
54001804 13805590
2.400 #0.005
01 AA
54001804RWC 15516297
1
54001801RWA 15516294 01 AA 0.735 #0.005
TERMINAL TIP
54001801 10762775
NOSE TO BE FREE
AA
54001801RWC 13751022 01 MUST BE FLUSH SHAPE AND LOCATION VARY
MATERIALS:
0.930 #0.005
OF BURRS AND SHARP
NOTES:
AT THIS END FOR CABLE SEAL ONLY
01 AA
54002230RWA 15512731 54002230 33501642
4
EDGES.
TO PASS
54002201RWA 15512725 01 AA
MATERIAL TYPE 1: COPPER ALLOY
1) CONFORMS TO ALL APPLICABLE SECTIONS OF
8
(2X 0.60)
54002201 10762776
PRE PLATED, SEE PLATING CHART
54002201RWC 13969981 01 AA
SAE/USCAR-2 REV.3 EXCEPT TERMINAL BEND RESISTANCE
FOR INFORMATION
SECTION 5.2.2
GRIP CODE
MVL DELPHI 7
MVL DELPHI DELPHI
10.70
DELPHI FARSIDE SAE/USCAR-12 REV 2
DATE CODE
PART NO. PART NO.
REWOUND REWOUND NMCI
6
MATERIAL TYPE 2: COPPER ALLOY
3.25
SECTION THRU SAE/USCAR-21
REV.
THIS SIDE
PART NO. PART NO. REV.
BARE MATERIAL, POST PLATED, SEE PLATING
MADE FROM (2X)
SEE REELING OPTIONS
FORD SDS VER 11
CORE WING
22.00
CHART FOR INFORMATION.
A A
VIEW BELOW.
Available Types RWA or RWC
26.50
UNLESS OTHERWISE SPECIFIED: 2) TERMINAL SYMMETRICAL ABOUT CENTERLINE
32.00
MATERIAL TYPE 3: COPPER ALLOY
EXCEPT AS SHOWN.
PRE PLATED, SEE PLATING CHART
1. BLADE TERMINAL CRIMPING
VIEW OF PRECIOUS PLATING
GAGE FOR ALL TERMINALS WITH
FOR INFORMATION
3) DIMENSIONAL TOLERANCE:
WIRE CODE 18, 14 AND 13 4.35
NOT TO SCALE
5 1 PLACE #0.25
4.25
2 PLACE #0.10
2. ALL CRIMPED PARTS MUST PASS
BOTH THIS GAGE AND PULL TEST
ANGULAR #3$
REQUIREMENTS.
15.5 MIN ZONE
A MINIMUM OF THREE PARTS PER
ZONE
14
4) FOR CAVITY SPECIFICATION INFORMATION
APPLICATOR DIE MUST BE CHECKED
9
14.2 MIN ZONE REFERENCE F.C.I. DRAWING 15007 FOR UNSEALED CAVITY
HOURLY OR FOR EACH 3000 PIECE
A 2.84
(2.0 0)
ZONEC-1" FULL TIN AND F.C.I. DRAWING C15006 FOR SEALED CAVITY
LOT, WHICHEVER COMES FIRST.
2.68
THICKNESS 1.50
6.4 MIN
3. CRIMPED PARTS,INCLUDING 0.10 B A
15
10
5) SEE USCAR DRAWING EWCAP-001 FOR DIRECT CONNECT MATING
ZONEC-2"
WIRE STRANDS MUST FREELY
BLADE INFORMATION
4.35
(3.80 )
INSTALL INTO GAGE SHOWN
ABOVE TO BE ACCEPTABLE.
12
VENDOR I.D & DIE NO.
ANY PARTS THAT DO NOT PASS 6) QUALITY ASSURANCE REQUIREMENTS PER USCAR REQUIREMENTS.(2)
(R0.2/0.1)
2 PLACES DIMENSION
13
THIS GAGE MUST BE EITHER
ALL LEADING
TOLERANCE #0.03 UNLESS
SCRAPPED OR 100% REWORKED.
7) INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING
EDGES
POINT
THE X-HATCHED AREA OTHERWISE SPECIFIED
DIMENSIONS OR SPECIFICATIONS. (2)
PERMISSIBLE W/O MEASURE TIN THICKNESS
ZONC-3"
PRECIOUS METAL PLATING BETWEEN SERRATIONS
8) INDICATES IN-PROCESS GAGE INSPECTION FOR
AT BOTTOM OF INSIDE RADIUS.
MANUFACTURING DIMENSIONS. (2)
THIN PALLADIUM
18
RECESSED SERRATIONS
GOLD FLASH
22-14 GA
9) ONLY BALLOON DIMENSIONS AND NOTES ARE REQUIRED TO BE MEASURED
SHORTING BAR
(V)
DOUBLE RAISED RIBS
AT PPAP. ALL OTHER DIMENSIONS AND NOTES WITHOUT BALLOONS SHOULD
12,10GA
BE TREATED AS INFORMATIONAL.
19
16
(W)
15.0 MIN ZONE
14.4 10) LAST BALLOON NUMBER: 50, OMIT 3,11,21,22
8.8
23
ZONE
10/12 2
24
14.20 MIN ZONE
12 2 B
(13.26) 20
5$/0 $
ZONE FULL TIN
14/16 9 C
C
(3.3 )
THICKNESS
2.20
17
6.4 MIN ZONC-3" CRIMP NOTES:
18/20 7
S.C.
ZONEC-2"
E
2X
15.24
2(18/20) 9
1. THE CRIMP AND CRIMP TOOLING DIMENSIONS HAVE BEEN ESTABLISHED
PROGRESSION
AND VALIDATED TO USCAR-21 USING FCI TOOLS, MACHINES, AND PROCESSES.
22 5
THE DIMENSIONS SHOWN ARE FOR REFERENCE.
GAGE SERRATIONS
2. WIRING SUPPLIERES ARE TO DEVELOP AND VALID THIER CRIMPING
28
POINT
THE X-HATCHED AREA
SPECIFICATIONS AND PROCESSES ACCORDING TO ALL ASPECTS OF USCAR-21
MEASURE TIN THICKNESS
PERMISSIBLE W/O
0.84 REV.2. NOTE THAT AS STATED IN USCAR-21, WIRING SUPPLIER DEFINED
REELING OPTIONS B
K
25
PRECIOUS METAL PLATING BETWEEN SERRATIONS
0.79 C CRIMPING SPECIFICATIONS AND CRIMPING PROCESSES MAY IMPACT
GRIPS L
GRIPS
AT BOTTOM OF INSIDE RADIUS.
CONNECTOR FUNCTIONS. (SEE USCAR-21 REV.2 4.2.5.1); CONTACT DELPHI
0.20 B E 27
B
26
GOLD ONLY
ENGINEERING FOR ANY NEEDED ASSISTANCE IN THIS REGARD.
SHORTING BAR
29
(0.50 )
3. DESIGN REFERENCE INFORMATION: IT IS RECOMMENDED THAT THE
MAX CUTOFF
NOTED NOMINAL OFFSET BETWEEN THE CONDUCTOR GRIP AND
PERMISSIBLE
SECTION A-A
INSULATION GRIP NOT BE CHANGED BY THE CRIMPING PROCESS. RESIZING
48
10.0 MIN ZON THIS FEATURE DURING CIMPING CAN NEGATIVELY IMPACT CONNECTOR
0.5 MAX
ZONE
SYSTEM FUNCTION. ACCEPTBILITY OF THE ACTUAL NOTED CRMPED OFFSET,
MISALIGNMENT TYPICAL
CRIMPING SPECIFICATION, AND CRIMPING PROCESS USED IS TO BE
6.7 MIN ZONE
43
(ALL INSULATION GRIPS)
DETERMINED AS DIFINED IN CRIMP NOTE 2.
ZONEC-2" FULL TIN
THICKNESS
UNWIND 30 44
UNWIND
REWIND FEED
37
NO COIN
B
.
4. DESIGN FEFERENCE INFORMATION: CRIMPED TERMINALS ARE USED ON
49
STANDARD FEED
DIRECTION
THIS STYLE
VARIOUS CONNECTOR APPLICATIONS. NORMALLY, FOR DESIGN PURPOSES,
0.40 B A
DIRECTION 38
.A
B
.
A CONDUTOR AND INSULATION CRIMP ANGLE TOLERANCE OF +/-3 DEGREES
36
0.25 B A
RELATIVE TO TERMINAL DATUM CAN BE ASSUMED. ACTUAL CRIMP
0.40 B A
TOLERANCES DEFINED WITHIN A HARNESS MAKER'S CRIMPING PROCESS
POINT
31
50
(30 $) FOR A SPECIFIC CONNECTOR APPLICATION MUST BE VARIFIED AS SUITABLE
UNWIND
MEASURE TIN THICKNESS
0.3
GRIPS BY FULL VALIDATION TO ALL ASPECTS OF USCAR-21 INCLUDING SECTION 4.2.5.
TYP
BETWEEN SERRATIONS
0.2
AT BOTTOM OF INSIDE RADIUS.
(ALL GRIPS)
35
39
THICK PALLADIUM
C1/2
47
0.30 MAX
20 $ REF. TYP.
GOLD FLASH
.
MISALIGNMENT
(ALL GRIPS) 32
IN-LINE
ECO421399 ADDED NMCI REV. COLUMNS, 0.20, BLADE THICK,TRUE POS. WAS 0.10 DIM
13-00091
-
TYP.
(COIN)
D1/2
42
(ALL GRIPS) ECO421054 - TABLE UPDATED WITH NEW DELPHI PART NUMBERS.
45
13-00091 -
DELPHI PART NUMBERS MOVED FROM MVL TO DELPH COLUMN IN TABLE.
REWIND FEED
33
10.0 MIN ZONE
40
13-00039 - ECO421054 - DELPHI PART NUMBERS ADDED
D1/2
DIRECTION 3X( D1)
ZONE
34
41
-- -- REVISED AND REDRAWN IN PDS.-
( C1)
6.7 MIN ZONE ( D1)
46
ZONEC-2" FULL TIN
C2
VIEW NOT TO SCALE D2
THICKNESS
D2
TERMINALS TO FEED AS SHOWN AFTER BEING REELED OFF PRODUCTION TOOL.
- - -
PACKAGING: PANCAKE REELS WITH PAPER INTERLEAF
SECTION C-C
SECTION C-C
SECTION B-B
-
SEE NOTES
NOTE:
INSULATION GRIP CABLE SEAL
CORE GRIP SINGLE WIRE INSULATION GRIP SINGLE WIRE
-
-
1) DO NOT USE MVL PART NUMBERS FOR NEW ORDERS,
C15004-CUST
- -
POINT MVL PART NUMBERS FOR REFERENCE ONLY
D472 A0
MEASURE TIN THICKNESS
2) WHEN USING DELPHI PART NUMBERS,ORDER
BETWEEN SERRATIONSDELPHI REWOUND PART NUMBE ( EX: 15512726)
AT BOTTOM OF INSIDE RADIUS.
06/26/06 RAJKUMAR BLADE TYPE - MALE -
C15005-CUST V
THIN PALLADIUM 02/15/13 Bob CUE
SERIAL RELEASED
3) IF DELPHI PART NUMBER IS NOT AVAILABLE
1
GOLD FLASH [APEX 2.80MM SYSTEM]
02/15/13 Matt MAJOR
REQUEST DELPHI PLATED PART NUMBER
IN-LINE
02/15/13 Sucha SIAN - -
1
THENREWIND DIRECTION (AorC) ( EX: 15520890 REWIND A)
See Table -
C15005-CUST 5.000
FEED
FEED
PLATING OPTION #4 PLATING OPTION #3 PLATING OPTION #2 PLATING OPTION # 1
ESB-MIL123-A
MS-8288
FLRY A-B
ISO-6722X-ON Electronics
Largest Supplier of Electrical and Electronic Components
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