COMPONENTS COMPONENTS Mates With Assembly Mates With Assembly ASSEMBLY PART NUMBERS Plugged (X) Seal Positions Circuit Totals CLIP ASSEMBLY PART NUMBERS Plugged (X) Seal Positions Circuit Totals CLIP (Reference only)) KEY (Reference only)) KEY COLOR SLOT HOUSING SHORTING BAR COLOR SLOT HOUSING SHORTING BAR TYPE TYPE TYPE TYPE MVL DELPHI MVL PCL DELPHI REV MVL DELPHI MVL DELPHI 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SB* 1.5 2.8 T MVL DELPHI MVL DELPHI REV MVL DELPHI MVL DELPHI 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SB* 1.5 2.8 T MVL DELPHI MVL DELPHI PCL NUMBERS NUMBERS 54251454 54251400 D 13694022 01 A BLACK 33503643 55251400 13878050 55251400N 33500361 F871310 W 33511695 01 X X 9 3 12 F218010 33511580 D 54251401 13977355 01 B GREY 54251455 33503644 55251401 15503430 55251401N 33500362 F971310 W 33510924 01 X X X X X 6 3 9 1 D 54251402 13977354 01 C BROWN 54251456 33503645 55251402 33500218 55251402N 33500363 W F081310 33510925 01 X X X X 7 3 10 A BLACK 1 54251442 33511963 N/A N/A N/A D 54251403 33500168 01 D GREEN 54251457 33503646 54251403 33500168 54251403N 33510988 W F181310 33510926 01 X X X X X 7 2 9 N/A N/A N/A D 54251404 33500169 01 A BLACK 54251458 33503647 55251400 13878050 55251400N 33500361 W F281310 33510927 01 X X X X X X X X X X 3 1 4 D 54251405 33500170 01 B GREY 54251459 33503648 55251401 15503430 55251401N 33500362 W F381310 33510928 01 X X X X X X X X X X X 2 1 3 2 D 54251406 33500171 01 C BROWN 54251460 33503649 55251402 33500218 55251402N 33500363 F342310 X 33510929 01 E 54251462 33503651 D 54251407 33500172 01 D GREEN 54251461 33503650 55251403 33500219 55251403N 33500364 F583310 X 33510930 01 F 54251463 33503652 10 4 14 2 D 54251408 15503367 01 E YELLOW 54251462 33503651 SB 1 55251404 13977360 F683310 X 33510931 01 G 54251464 33503653 D 54251409 33500173 01 F YELLOW 54251463 33503652 SB SB 2 55251405 33500220 F783310 X 33510932 01 H 54251465 33503654 2 YELLOW N/A N/A 0 10 4 14 D 54251410 33500174 01 G YELLOW 54251464 33503653 SB 1 55251406 33500221 F883310 X 33510933 01 E 54251438 33503628 D 54251411 33500175 01 H YELLOW 54251465 33503654 SB SB 2 55251407 33500222 F983310 X 33510934 01 F 54251439 33503629 54251496 15508084 1 D 54251438 SB 54251434 33510945 01 E YELLOW 33503628 1 55251404 13977360 F093310 X 33510935 01 G 54251440 33503630 D 54251439 SB SB 54251435 33510946 01 F YELLOW 33503629 2 55251405 33500220 F193310 X 33510936 01 H 54251441 33503631 1 D 54251440 SB 54251436 13694023 01 G YELLOW 33503630 1 55251406 33500221 X X F293310 X 33510937 01 8 4 12 D 54251441 SB SB 54251437 33510947 01 H YELLOW 33503631 2 55251407 33500222 X X X X X F393310 X 33510938 01 5 4 9 D 54251412 13878051 01 A BLACK 54251442 33511963 X X 55251408 33500223 55251408N 33500369 X X X X X X X X F493310 X 33510939 01 5 1 6 1 D 54251413 33500176 01 B GREY 54251443 33503632 X X 55251409 33500224 55251409N 33500370 X X X X X X X X X 6 F754310 33510940 01 A BLACK 1 54251442 33511963 N/A N/A N/A 4 2 10 2 12 D 54251414 33500177 01 A BLACK 54251446 33503635 X X 55251408 33500223 55251408N 33500369 X X X X X X X X X X X X F854310 33510941 01 2 1 3 2 D 54251415 33500178 01 B GREY 54251447 33503636 X X 55251409 33500224 55251409N 33500370 Y X X X X X X X X X F857310 33510942 01 4 1 5 D 54251442 54251416 33500179 01 A BLACK 33511963 X 55251410 33500225 55251410N 33500371 Y X X X X X X F957310 33511510 01 5 3 8 1 D 54251443 54251417 33500180 01 B GREY 33503632 X 55251411 33500226 55251411N 33500372 AA F115410 33510943 01 X X X X X X X X 4 2 6 9 4 13 E YELLOW 2 54251450 33503639 54251496 15508084 SB 1 D 54251446 54251418 33500181 01 A BLACK 33503635 X 55251410 33500225 55251410N 33500371 AA F215410 33510944 01 X X X X X X 6 2 8 2 D 54251447 54251419 33500182 01 B GREY 33503636 X 55251411 33500226 55251411N 33500372 X X X X X X X X X X X X X X 0 33400105 AB 33400105 01 B GREY 1 54251443 33503632 0 0 D 54251442 54251420 33500183 01 A BLACK 33511963 X X 55251412 33500227 55251412N 33500373 AB X X X X X X X X X X X X X X 0 33400106 33400106 01 A BLACK 2 54251446 33503635 N/A N/A N/A 0 0 1 D 54251443 54251421 33500184 01 B GREY 33503636 X X 55251413 33500228 55251413N 33500374 AB X X X X X X X X X X X X X X 0 33400107 33400107 01 B GREY 2 54251447 33503636 0 0 8 4 12 D 54251446 54251422 33500185 01 A BLACK 33503635 X X 55251412 33500227 55251412N 33500373 2 D 54251447 54251423 33500186 01 B GREY 33503636 X X 55251413 33500228 55251413N 33500374 D 54251442 54251424 33500187 01 A BLACK 33511963 X X X 55251414 33500229 55251414N 33500375 1 D 54251443 54251425 33500188 01 B GREY 33503632 X X X 55251415 33500230 55251415N 33500376 9 2 11 D 54251446 54251426 33500189 01 A BLACK 33503635 X X X 55251414 33500229 55251414N 33500375 2 D 54251447 54251427 33500190 01 B GREY 33503636 X X X 55251415 33500230 55251415N 33500376 D 54251442 54251428 33500191 01 A BLACK 33511963 N/A N/A X X X X N/A 55251416 33500231 55251416N 33500377 1 D 54251443 54251429 33500192 01 B GREY 33503636 X X X X 55251417 33500232 55251417N 33500378 8 2 12 D 54251446 54251430 33500193 01 A BLACK 33503635 X X X X 55251416 33500231 55251416N 33500377 2 D 54251447 54251431 33500194 01 B GREY 33503636 X X X X 55251417 33500232 55251417N 33500378 D 54251442 54251432 33510948 01 A BLACK 33511963 X 55251418 33511512 1 10 3 13 D 54251443 54251433 33510949 01 B GREY 33503632 X 55251419 33511513 X X X 54261400 D 33511657 01 X 9 1 10 55261400 33511514 55261400N 33511593 X X X X X X X 54261401 D 33511658 01 7 0 7 55261401 33511515 55261401N 33511594 X X X X X X 54261402 D 33511659 01 7 1 8 55261402 33511516 55261402N 33511595 A BLACK 54251442 33511963 X X X X X X X X X 54261403 D 33511660 01 5 0 5 55261403 33511517 55261403N 33511596 X X X 54261404 D 33511661 01 10 1 11 55261404 33511518 55261404N 33511597 SHROUD-MALE 1 MATERIAL: PBT GF30 X 54261405 D 33511662 01 1 10 3 13 55261405 33511519 55261405N 33511598 COLOUR & P/N S CHARTED X 54261406 D 33511663 01 10 3 13 55261406 33511520 55261406N 33511599 X X X X X 54261407 D 33511664 01 8 1 9 55261407 33511521 55261407N 33511600 X X X 54261408 D 33511665 01 B GREY 54251443 33503632 8 3 11 55261408 33511522 55261408N 33511601 MVL 54251497,DELPHI 33511964 4 X X X X X X 54261409 D 33511666 01 7 1 8 55261409 33511523 55261409N 33511602 END SEAL MATERIAL:SILICONE BURNT ORANGE X X X X X X X X 54261410 D 33511667 01 5 1 6 55261410 33511524 55261410N 33511603 X X X X X X X X X 54261411 G 33511668 01 3 2 5 55261411 33511525 3 MVL 54251499,DELPHI 33511969 X X X X X X X X 54261412 G 33511669 01 4 2 6 55261412 33511526 TCI-TERMINAL CAVITY INSERT X MATERIAL: PBT GF30 NATURAL 54261413 G 33511670 01 9 4 13 55261413 33511527 X X 54261414 G 33511671 01 9 3 12 55261414 33511528 MVL 54251496,DELPHI 15508084 X X X X X 5 54261415 G 33511672 01 6 3 9 55261415 33511529 SHORTING BAR TERMINAL X X X X X X X X X X X X 54261416 G 33510950 01 2 0 2 SEE CHART X 54261417 G 33510951 01 SB 1 9 4 13 55261417 33511531 X X X X X X X 54261418 G 33510952 01 E YELLOW 2 54251450 33503639 54251496 15508084 5 2 7 2 MVL 54251498,DELPHI 33511965 TPA-MALE X X X 54261419 G 33511673 01 8 3 11 55261419 33511533 MATERIAL: PBT GF30 NATURAL X X X X X X 54261420 G 33511674 01 5 3 8 55261420 33511534 X X X X X X X X X 54261421 G 33511675 01 3 2 5 55261421 33511535 X X 54261422 G 33510953 01 8 4 12 NOTE: ONE EACH OF FOLLOWING REQUIRED X X X X X X X X X X 54261423 G 33510954 01 2 2 4 ACTUAL SIZE VIEWS 2 TPA MVL 54251498,DELPHI 33511965 54261424 H 33511676 01 SB X X SB 2 8 4 12 55261422 33511536 55261422N 33502054 3 TCI MVL 54251499,DELPHI 33511969 54261425 L 33511677 01 SB X X X SB X 2 8 2 10 55261423 33511537 55261423N 33502055 4 END SEAL MVL 54251497,DELPHI 33511964 54261426 H 33511678 01 X 10 3 13 55261424 33511538 55261424N 33511604 54261427 H 33511679 01 X X X 8 3 11 55261425 33511539 55261425N 33511605 54261428 H 33511680 01 X X X X X 7 2 9 55261426 33511540 55261426N 33511606 54261429 H 33511681 01 2 54251446 33503635 X X X X 8 2 10 55261427 33511541 55261427N 33511607 54261430 H 33511682 01 X 9 4 13 55261428 33511542 55261428N 33511608 54261431 H 33511683 01 X 9 4 13 55261429 33511543 55261429N 33511609 54261432 H 33511684 01 X X X X X 7 2 9 55261430 33511544 55261430N 33511610 54261433 J 33510955 01 X X X X X X X X X 3 2 5 54261434 J 33511935 01 X X X X X X 6 2 8 54261435 J 33510957 01 X X X X X X X 5 2 7 9 54261436 J 33510958 01 X X X X X 6 3 54261437 K 33511685 01 X X 8 4 12 55261435 33511549 55261435N 33511615 54261438 K 33511686 01 X X X X 6 4 10 55261436 33511550 55261436N 33511616 54261439 K 33511687 01 X X X X 6 4 10 55261437 33511551 55261437N 33511617 54261440 L 33511690 01 X X X X 8 2 10 1 54251442 33511963 54261441 L 33510959 01 A BLACK X X X X X X X X 4 2 6 54261442 L 33510960 01 X X X X X 6 3 9 54261443 L 33511691 01 X X X 8 3 11 55261449 33511560 55261449N 33511629 54261444 L 33511688 01 X X 9 3 12 55261442 13711891 55261442N 33511622 54261445 L 33511689 01 X X X X X X 5 3 8 55261443 13706837 55261443N 33511623 54261446 L 33510961 01 X X X X X X X 4 3 7 54261447 M 33510962 01 X X X X 7 3 10 X X X 54261448 N 33510963 01 7 4 11 54261449 P 33510964 01 2 54251446 33503635 X X X X 6 4 10 54261450 S 33510965 01 X X X X X 5 4 9 N/A N/A 54261451 T 33510966 01 X X X 8 3 11 54261452 T 33510967 01 X X X X X 7 2 9 54261453 T 33510968 01 54251442 33511963 X X X X 7 3 10 54261454 T 33510969 01 1 X X 8 4 12 54261455 T 33510970 01 X X X 7 4 11 F045300 U 13768583 01 X X X X 7 3 10 F345300 13768582 F835300 33511651 54251443 F145300 U 13768584 01 B GREY 33503632 X X X X X 6 2 8 F245300 13768585 F935300 33511652 A BLACK 54251442 F665300 V 33510971 01 33511963 X X X X X X X X X X X X X X 0 0 0 ECO 423170 - DELPHI PART NUMBERS ADDED FOR MVL PARTS WITH REV LEVELS, CHARTS & NOTES 13-00680 - UPDATED X X X X X X X X X 5 F550210 W 33510972 01 3 2 55261411 33511525 O-2 TYPING ERROR CORRECTED P/N S 54251497, 54251498 & 54251499 X X X X X X X X 6 F650210 W 33510973 01 4 2 55261412 33511526 12-01636 Q-2 WERE 54241497, 54241498 & 54241499 RESPECTIVELY F750210 W 33510974 01 X 9 4 13 55261413 33511527 ADDED P/N S 33400105, 33400106 & 33400107 FOR PARTS WITH ALL CIRCUITS PLUGGED FOR CAPPING APPLICATIONS. CHART REVISED COMMON ITEMS REMOVED FROM CHART, AND NOTED IN 12-01466CHART F850210 W 33510975 01 X X 9 3 12 55261414 33511528 EXPLODED VIEWS & APPLICABLE COMPONENTS CHART X X X X X 9 F950210 W 33510976 01 6 3 55261415 33511529 12-00700CHART ADDED NEW PART NUMBERS (PINOUTS) 12-00378CHART ADDED NEW PART NUMBERS (PINOUTS) X X X X X X X X X X X X 2 F060210 W 33510977 01 2 0 12-00286CHART ADDED NEW PART NUMBERS (PINOUTS) F160210 W 33510978 01 X X X 8 3 11 11-00386 ALL MIGRATED TO PDS, REDRAWN, NOTE 3 UPDATED TO INCLUDE METRIC WIRE, ADDED NEW P/N s X X X X X X X 7 F260210 W 33510979 01 E YELLOW 2 54251450 33503639 0 5 2 11 F360210 W 33510980 01 X X X 8 3 55261419 33511533 X X X X X X 8 F460210 W 33510981 01 5 3 55261420 33511534 APEX 150 - - X X X X X X X X X 5 F560210 W 33510982 01 3 2 55261421 33511535 SEE DRAWING SEE EXPLODED VIEWS - F660210 W 33510983 01 X X 8 4 12 K53002 SEE EXPLODED VIEWS - X X X X X X X X X X 4 F760210 W 33510984 01 2 2 A135 A0 F860210 W 33510985 01 X X 8 4 12 55261422 33511536 55261422N 33502054 ASSEMBLY 14 WAY HYBRID MALE - 2004-05-29 RANGARAJAN K53001 AD 10 F960210 W 33510986 01 X X X X 8 2 55261423 33511537 55261423N 33502055 2013/12/12 Sucha SIAN SERIAL RELEASED 1 X X X APEX 150 2014/01/13 Matt MAJOR F621310 W 33511694 01 9 2 11 F118010 33511579 A BLACK 1 54251442 33511963 AN-030359 - 2014/01/13 Bob CUE 2 X X X X X X F721310 W 33510987 01 6 2 8 See Table - DELPHI TAXI NUMBER13886841 K53001 3:112.40 12.40 9.60 12.40 9.60 9.60 12.40 9.60OPTION - OPTION - OPTION - OPTION - 12.40 11.00 9.60 11.00 11.00 11.00 11.00 9.60OPTION - OPTION - OPTION - OPTION - POLARIZATION OPTIONS 10.80 0.25 13.42 0.25 11.23 0.25 12.78 0.25 16.75 0.25 (21.00 ) (61.45 ) CLIP SLOT TYPE - 2 CLIP SLOT TYPE - 1 ACTUAL SIZE VIEWS APPLICABLE COMPONENTS SUPPLIER GRIP ITEM DESCRIPTION PLATING SIZE MVL DELPHI SECTION A-A SECTION A-A 54001626 13630404 APEX 150 TERMINAL TIN 16,18 SCALE 2.000 ASSEMBLY NUMBER 54002001 13624759 APEX 150 TERMINAL TIN 20,22 DATE CODE TPA IN PRE-LOCK POSITION THIS AREA 54001628 15520260 APEX 150 TERMINAL GOLD 16,18 TPA IN FINAL POSITION 54002003 15520262 APEX 150 TERMINAL GOLD 20,22 (36.15 ) 54001629 15520261 APEX 150 TERMINAL-FOR SHORTING BAR GOLD 16,18 COMMON PART NUMBER CHART ONE EACH 54002004 33500641 APEX 150 TERMINAL-FOR SHORTING BAR GOLD 20,22 INCLUDED IN ASSEMBLY 54001001 10762774 APEX 2.8 TERMINAL TIN 12 PART NUMBERS ITEM DESCRIPTION MATERIAL 54001401 10757692 APEX 2.8 TERMINAL TIN 14,16 MVL DELPHI 54001801 10762775 APEX 2.8 TERMINAL TIN 18 2 54251498 33511965 TPA PBT GF30 (23.30 ) 54240003 13765188 APEX 150 2.8mm SEAL PLUG - MALE - - B B 3 54251499 33511969 TCI PBT GF30 54241629 13613164 APEX 150 UNIVERSAL SEAL PLUG - - DBL X-MASTREE CLIP W/FORWARD STOP 4 54251497 33511964 END SEAL SILICONE 54200010 13768145 - - (FOR TYPE 1 CLIPSLOT ONLY) CAVITY NUMBERS NOTES: 1) MAXIMUM TEMPERATURE CLASS: CLASS III (125C) 2) TEST METHOD PER: SEE CHART 3) CONNECTOR MAY BE USED WITH THE FOLLOWING RANGE OF WIRE SIZES AND/TYPES: -APEX 150 TERMINALS: -SIZE: 22 GAGE- 16 GAGE- 1.50mm MIN O.D. TO 2.41mm MAX O.D. -TYPE: TXL (M1L123-A / MS-8288) ALTERNATELY : -SIZE : 0.75mm TO 1.5mm / 1.70mm MIN O.D. TO 2.40mm MAX O.D. -TYPE : FLR2X (125C PE-X) or FLRYW (125C PVC) (STRUCTURE & PROPERTIES PER ISO6722) -APEX 2.8 TERMINALS: -SIZE 18 GAGE- 12 GAGE- 1.90mm MIN O.D. TO 3.30mm MAX O.D. -TYPE: TXL (M1L123-A / MS-8288) ALTERNATELY : -SIZE : 1.00mm TO 2.5mm / 1.90mm MIN O.D. TO 3.00mm MAX O.D. -TYPE : FLR2X (125C PE-X) or FLRYW (125C PVC) (STRUCTURE & PROPERTIES PER ISO6722) -CONTACT MVL ENGINEERING REGARDING USE OF OTHER WIRE SIZES AND/OR TYPES 4) CONNECTOR MAY BE USED WITH THE FOLLOWING TERMINALS: -MVL APEX150 AND APEX 2.8 WITH WIRE SIZES DEFINED IN NOTE 3. SEE MVL DRAWINGS J54011 AND C15005 FOR SPECIFIC PART NUMBERS AND CRIMPING REQUIREMENTS. -CONTACT MVL ENGINEERING REGARDING USE OF COMPATIBLE NON MVL TERMINALS 5) ANNUAL QUALITY REQUIREMENTS: - - SEE SHEET 1 FOR CHANGE DESCRIPTION IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE SECTION B-B PER MVL SPECIFICATION AQA-001 INSTEAD OF ANNUAL LAYOUT AND ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2 AND SAE/USCAR-2 APEX 150 - - 6) PART VALIDATION: SEE DRAWING SEE EXPLODED VIEWS SHORTING BAR PER SAE/USCAR-2 REV 4 TEMP CLASS 1 (-40C +85C) - K53002 IN-LINE PER SAE/USCAR-2 REV 4 TEMP CLASS 3 (-40C +125C) SEE EXPLODED VIEWS - IN-LINE PER SAE/USCAR-20 REV 2 A135 A0 ASSEMBLY 14 WAY HYBRID MALE - 2004-05-29 RANGARAJAN K53001 AD 2013/12/12 Sucha SIAN SERIAL RELEASED 2 APEX 150 2014/01/13 Matt MAJOR AN-030355 - 2014/01/13 Bob CUE 2 See Table - DELPHI TAXI NUMBER13886841 K53001 3:1