APPLICABLE COMPONENTS COMPONENTS MOLDED-OVER ASSEMBLY KEY INSULATOR RING SEAL CPA (RED) PLATING INSULATION POSITIONS PCL COLOR TPA (BLUE) ITEM SUPPLIER COMP GRIP WIRE NUMBER OPTION (HOUSING) (BLUE) (OPTIONAL) ITEM DESCRIPTION OR SUPPLIER DIAMETER MATERIAL/SPEC NO NO. PART NUMBER CODE SIZE COLOR RANGE 1 2 3 4 PA66 GF35 PA66 GF35 SILICONE PA66 GF35 18-16 AWG 1.20 SYSTEM TERMINAL TIN FCI 54001864 18 1.70mm-2.41mm COPPER ALLOY / NA F405100 A BLACK X X F752210 0.75-1.25mm F313100 22-20 AWG F192100 A BLACK X X F481100 1.20 SYSTEM TERMINAL TIN FCI 54002006 20 1.20mm-1.90mm COPPER ALLOY / NA 0.35-0.50mm F782100 A BLACK F971100 18-16 AWG 1.20 SYSTEM TERMINAL TIN/SILVER FCI 54001866 18 1.70mm-2.41mm COPPER ALLOY / NA 0.75-1.25mm F882100 B LT GRAY F181100 F581100 F752210 22-20 AWG NOT AVAILABLE C DK GRAY F281100 F681100 1.20 SYSTEM TERMINAL TIN/SILVER FCI 54002007 20 1.20mm-1.90mm COPPER ALLOY / NA 0.35-0.50mm ISOMETRIC VIEW 5 NOT AVAILABLE D BLACK F381100 F781100 F342100 18-16 AWG SCALE 1:1 1.20 SYSTEM TERMINAL SILVER FCI F731400 18 1.70mm-2.41mm COPPER ALLOY / NA 0.75-1.25mm F881100 A BLACK F971100 F481100 22-20 AWG 1.20 SYSTEM TERMINAL SILVER FCI F931400 20 1.20mm-1.90mm COPPER ALLOY / NA F981100 B LT GRAY F181100 F581100 0.35-0.50mm NOT AVAILABLE C DK GRAY F281100 F681100 18-16 AWG 1.20 SYSTEM TERMINAL GOLD FCI 54001863 18 1.70mm-2.41mm COPPER ALLOY / NA (4.80 ) 0.75-1.25mm NOT AVAILABLE D BLACK F381100 F781100 22-20 AWG 1.20 SYSTEM TERMINAL GOLD FCI 54002005 20 1.20mm-1.90mm COPPER ALLOY / NA F095900 A BLACK X F225900 F481100 0.35-0.50mm 1.20 SYSTEM CABLE SEAL FCI C528010 18-16 AWG RUST RED - 1.90mm-2.41mm SILICONE ROUND (QSR) (A-0419) 1.00-1.25mm 1.20 SYSTEM CABLE SEAL FCI 54200391 22-20 AWG 6 BLUE - 1.40mm-1.90mm SILICONE ROUND (QSR) (A-0131) 0.50-0.75mm 1.20 SYSTEM CABLE SEAL FCI C073510 TAN - 0.35mm 1.20mm-1.40mm SILICONE ROUND (QSR) (A-0419B) FCI C628010 1.20 SYSTEM SEAL PLUG GREEN - - - SILICONE (QSR) (A-0412) KEY A SCALE 2:1 CAVITY OPENING MOLDED-OVER CAVITY OPENING MOLDED-OVER FOR P/N F095900 ONLY FOR P/N F313100 ONLY (1.60 ) (CONFIGURATION NOT SHOWN) H OPTIONAL KEY B OPTIONAL 1 4 4 3 (1.60 ) H 2 A SECTION H-H 1 24.50 KEY C (4.80 ) 3 5 6 A REF. ONLY REF. ONLY 2 SECTION A-A SCALE 4.000 NOTES: 1) VALIDATED TO SAE/USCAR-2 REV 5 WITH THE FOLLOWING EXCEPTION(S): KEY D - SECTION 5.4.2 (Connector-Connector Mating/Unmating Force) >95N (UN-MATING FORCE) EXPLODED VIEW SCALE 2:1 2) VALIDATED TO THE FOLLOWING TEMP, VIBRATION, AND SEALING CLASSES: - GMW3191 SECTION 4.28 V4 T4 (155C) WITH GOLD OR SILVER TERMINALS - SAE/USCAR-2 V3 T4 (150C) WITH GOLD OR SILVER TERMINALS - SAE/USCAR-2 V3 T3 (125C) WITH TIN/SILVER TERMINALS - SAE/USCAR-2 V2 T3 (125C) WITH TIN TERMINALS - SAE/USCAR-2 SEALING S3 T4 (150C)(ISO16750 9K EQUIVELENT) 3) CONNECTOR MAY BE USED WITH THE FOLLOWING TERMINALS: - FCI APEX 1.2 TERMINALS LISTED IN THE APPLICABLE COMPONENTS CHART ON (ASSEMBLY DATE CODE THIS DRAWING WITH WIRE SIZES DEFINED IN NOTE 4. APPLIED IN THIS LOCATION) - SEE FCI DRAWING C18001-1-2-CUST FOR SPECIFIC TERMINAL DETAILS AND ECN-12-01304APP CHRTADD 0.35 CABLE SEAL C073510, ADD 0.35mm AND 22 AWG WIRE CRIMPING REQUIREMENTS PART BOMKEY OPTION C WAS BROWN, KEY OPTION D WAS DK GRAY - PLATING OF TERMINALS AND MATING DEVICE BLADES MUST BE COMPATIBLE NOTES CORRECT AND REVISE NOTE 4 CHARTS 1200612 RE-ACTIVATE PART NUMBERS F405100, F782100 AND F882100 4) CONNECTOR SYSTEM VALIDATED TO USCAR-2 REQUIREMENTS WITH THE CHARTS CPA PART NUMBER F752210 WAS 54200016 FOLLOWING RANGE OF WIRE SIZES AND TYPES IN CONJUNCTION WITH CHARTS REVISEDAPPLICABLE COMPONENTS CHAR APPROPRIATE COMPONENTS FOUND IN THEAPPLICABLE COMPONENT CHART: NOTES REVISED NOTE 4 AWG - WIRE SIZES: 22AWG - 16AWG 32.14 1.00 16.50 0.50 CHARTS 11899 REVISEDAPPLICABLE COMPONENT CHART INSULATION DIAMETER: 1.50mm MIN - 2.41mm MAX CHARTS WIRE TYPE: M1L-123-A, MS-8288, MS-9502 OR EQUIVALENT 11835 ADDED ASM NUMBER F095900, REVISEDAPPLICABLE COMPONENT CHART, REVISED NOTE 5 (STRUCTURE AND PROPERTIES ACCORDING TO SAE J1128) CHARTS 11765 REVISEDAPPLICABLE COMPONENT CHART, MOVED KEY VIEWS, NOTES REVISED METRIC - WIRE SIZES: 0.35mm - 1.25mm DRAWING NUMBER PCC0546721 WAS PCI0546721 INSULATION DIAMETER: 1.20mm MIN - 2.30mm MAX CHARTS 10454 REVISED CHART,ADDEDAPPLICABLE COMPONENT CHART, KEYS C&DNOT AVAILABL TYPE/STANDARD: FLR2X, FLR9X OR EQUIVALENT - ADDED DIMENSION BALLOONS (STRUCTURE AND PROPERTIES ACCORDING TO ISO 6722) KEY(S) REFERENCE DIMS WERE DIMENSIONS WITH TOLERENCE ( 12, 13, 14, 15) B12,C15 17.42+0.10/-0.25 WAS 17.42 ( 11), 32.15 1.00 WAS 32.15 ( 7) CONTACT FCI ENGINEERING REGARDING USE OF OTHER WIRE SIZES AND/OR TYPES G11 DIMENSION 24.5 ( 9) MOVED TO NEW VIEW & TARGETS ADDED C11 16.50 0.50 WAS 16.50 ( 10) WIRE AND INSULATION TYPE MUST BE APPROPRIATE FOR TEMPERATURE NOTES CLASS & APPLICATION ENVIRONMENT ADDED QUALITY ASSURANCE REQUIREMENTS (DIAMOND), NOTE, & CONN-CONN REMOVAL FORCE +0.10 17.47 1014010140 -- RELEASE FOR PRODUCTION- -0.25 5) CONNECTOR IS MATE COMPATIBLE WITH DEVICES WHICH CONFORM WITH THE FOLLOWING USCAR INTERFACE SPECIFICATIONS: - 120-S-004-1-Z01 (WITH EWCAP-001 TYPE 120-T BLADES) - 120-S-004-1-Z02 (WITH EWCAP-001 TYPE 120-T BLADES) - - - 0.1 2 - 6) ANNUAL QUALITY REQUIREMENTS: - - - - IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER FCI - - - SPECIFICATION AQA-001 INSTEAD OF ANNUAL LAYOUT AND ANNUAL PV REQUIREMENTS OF ISO TS16949 AND SAE/USCAR-2 REV 5. FOR - A1 TERMINAL TO CONNECTOR AND TPA TO CONNECTOR ONLY. 4 WAY FEMALE ASSEMBLY - (9.90 ) 2007/11/02 Mahadevan P PCC0546721 G 7) SOURCE ID, MOLD & CAVITY ID SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE 2012/10/22 Matt MAJOR SERIAL RELEASED 1 1.2MM HIRSCHMANN INTERFACE 2012/10/22 Robert BAUMAN 8) INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING DIMENSIONS - - 2012/10/22 Frank HOLUB 1 OR SPECIFICATIONS. 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