APPLICABLE COMPONENTS CHART ASSEMBLY PART NUMBER CHART SUPPLIER PART NUMBERS COMPONENTS PLATING INSULATION (4.80 ) ITEM GRIP WIRE MOLDED-OVER DESCRIPTION OR DELPHI DIAMETER MATERIAL/SPEC NO NO. CODE SIZE KEY INSULATOR RING SEAL POSITIONS NAME NUMBER COLOR RANGE COLOR TPA (BLUE) CPA (RED) OPTION (HOUSING) (BLUE) DELPHI REV MVL REV 18-16 AWG 1 2 3 4 PA66 GF35 PA66 GF35 SILICONE PA66 GF35 1.20 SYSTEM TERMINAL TIN MVL 54001864 13576990 18 1.70mm-2.41mm COPPER ALLOY / NA 0.75-1.25mm 33511378 02 F405100 B A BLACK X X F752210 22-20 AWG 1.20 SYSTEM TERMINAL TIN MVL 54002006 13806233 20 1.20mm-1.90mm COPPER ALLOY / NA F313100 0.35-0.50mm 33511379 01 F192100 A A BLACK X X F481100 N/A 18-16 AWG 1.20 SYSTEM TERMINAL TIN/SILVER MVL 54001866 13587331 18 1.70mm-2.41mm COPPER ALLOY / NA 13965727 02 F782100 B A BLACK F971100 0.75-1.25mm 22-20 AWG 33511380 02 F882100 B B LT GRAY F181100 F581100 1.20 SYSTEM TERMINAL TIN/SILVER MVL 54002007 15521522 20 1.20mm-1.90mm COPPER ALLOY / NA F752210 0.35-0.50mm 5 - - N/A - C DK GRAY F281100 F681100 ISOMETRIC VIEW KEY A 18-16 AWG SCALE 1:1 1.20 SYSTEM TERMINAL SILVER MVL F731400 13805376 18 1.70mm-2.41mm COPPER ALLOY / NA SCALE 2:1 - - N/A - D BLACK F381100 F781100 0.75-1.25mm 22-20 AWG 13820427 01 F881100 A A BLACK F971100 F481100 F342100 1.20 SYSTEM TERMINAL SILVER MVL F931400 13805375 20 1.20mm-1.90mm COPPER ALLOY / NA 0.35-0.50mm 33511381 01 F981100 A B LT GRAY F181100 F581100 18-16 AWG 1.20 SYSTEM TERMINAL GOLD MVL 54001863 13579640 18 1.70mm-2.41mm COPPER ALLOY / NA 0.75-1.25mm - - N/A - C DK GRAY F281100 F681100 (1.60 ) 22-20 AWG 1.20 SYSTEM TERMINAL GOLD MVL 54002005 13827658 20 1.20mm-1.90mm COPPER ALLOY / NA - - N/A - D BLACK F381100 F781100 N/A 0.35-0.50mm 13856391 01 F095900 A A BLACK X F225900 1.20 SYSTEM CABLE SEAL MVL C528010 18-16 AWG RUST RED 13898958 1.90mm-2.41mm SILICONE ROUND (QSR) (A-0419) 1.00-1.25mm A 33400263 01 - - BLACK X X 33400261 F481100 1.20 SYSTEM CABLE SEAL MVL 22-20 AWG 6 GREEN (A-0419C) 33402838 1.40mm-1.90mm SILICONE A 33400264 01 - - BLACK X 33400262 ROUND (QSR) 0.50-0.75mm 1.20 SYSTEM CABLE SEAL MVL C073510 TAN 33511987 0.35mm 1.20mm-1.40mm SILICONE ROUND (QSR) (A-0419B) MVL C628010 7 1.20 SYSTEM SEAL PLUG GREEN 13898957 OPTIONAL AS REQUIRED SILICONE (QSR) (A-0412) KEY B (1.60 ) 4 H HOUSING F313100 SHOWN WITH CAVITIES 7 OPTIONAL 1 & 2 MOLDED-OVER 1 KEY C (4.80 ) SECTION A-A SHOWN WITH CAVITY PLUG 3 (ALL SEALING RIBS MUST BE H PUSHED IN TO FULLY ENGAGE) SECTION H-H SCALE 3:1 2 KEY D OPTIONAL 24.50 EXPLODED VIEW 4 SCALE 2:1 1 3 2 NOTES: 1) VALIDATED TO SAE/USCAR-2 REV 5 WITH THE FOLLOWING EXCEPTION(S): - SECTION 5.4.2 (Connector-Connector Mating/Unmating Force) >95N (UN-MATING FORCE FROM DEVICE) 2) VALIDATED TO THE FOLLOWING TEMP, VIBRATION, AND SEALING CLASSES: - GMW3191 SECTION 4.28 V4 T4 (155C) WITH GOLD OR SILVER TERMINALS ECN-13-01301APP CHARTADDED GREEN CABLE SEAL 33402838, REMOVED BLUE CABLE SEAL 54200391/13576991 - SAE/USCAR-2 V3 T4 (150C) WITH GOLD OR SILVER TERMINALS ECN-13-01016 PART BOMECO 423850 - CORRECT PART REV FOR 3 DELPHI AND 3 MVL PART NUMBERS 5 6 - SAE/USCAR-2 V3 T3 (125C) / V2 T4 (150) WITH TIN/SILVER TERMINALS ECO 423850 REF. ONLY - SAE/USCAR-2 V2 T3 (125C) WITH TIN TERMINALS REF. ONLY UPDATE VIEWS FOR DESIGN IMPROVEMENT TO CPA F752210 - SAE/USCAR-2 SEALING S3 T4 (150C) (ISO16750 9K EQUIVELENT) ECN-13-01009 SECTION A-A NOTESREVISED NOTE 2 - UPDATE PERFORMANCE DATA FOR TIN/SILVER PLATING SHOWN WITH TERMINAL APP CHARTCORRECT DELPHI P/N FOR TAN SEAL - 33511987 WAS 33511342 3) CONNECTOR MAY BE USED WITH THE FOLLOWING TERMINALS: ECO 422555 - DELPHI P/N S ADDED FOR MVL PARTS WITH REV LEVELS CHARTS AND NOTES - DELPHI APEX 1.2 TERMINALS LISTED IN THE APPLICABLE COMPONENTS CHART ON 13-00686 - UPDATED FCI REPLACED WITH MVL, VIEWS RE-ALIGNED WITH 3:1 SCALE THIS DRAWING WITH WIRE SIZES DEFINED IN NOTE 4. - SEE DELPHI DRAWING C18001-1-2-CUST FOR SPECIFIC TERMINAL DETAILS AND 13-00105PART BOMADDED PART NUMBERS 33400263 & 33400264 (ASSEMBLY DATE CODE CRIMPING REQUIREMENTS 12-01304APP CHRTADD 0.35 CABLE SEAL C073510, ADD 0.35mm AND 22 AWG WIRE APPLIED IN THIS LOCATION) - PLATING OF TERMINALS AND MATING DEVICE BLADES MUST BE COMPATIBLE PART BOMKEY OPTION C WAS BROWN, KEY OPTION D WAS DK GRAY NOTES CORRECT AND REVISE NOTE 4 4) CONNECTOR SYSTEM VALIDATED TO USCAR-2 REQUIREMENTS WITH THE CHARTS 12-00612 RE-ACTIVATE PART NUMBERS F405100, F782100 AND F882100 FOLLOWING RANGE OF WIRE SIZES AND TYPES IN CONJUNCTION WITH CHARTS CPA PART NUMBER F752210 WAS 54200016 APPROPRIATE COMPONENTS FOUND IN THEAPPLICABLE COMPONENT CHART: CHARTS REVISEDAPPLICABLE COMPONENTS CHAR AWG - WIRE SIZES: 22AWG - 16AWG NOTES REVISED NOTE 4 INSULATION DIAMETER: 1.50mm MIN - 2.41mm MAX CHARTS 11899 REVISEDAPPLICABLE COMPONENT CHART WIRE TYPE: M1L-123-A, MS-8288, MS-9502 OR EQUIVALENT CHARTS 11835 ADDED ASM NUMBER F095900, REVISEDAPPLICABLE COMPONENT CHART, REVISED NOTE 5 (STRUCTURE AND PROPERTIES ACCORDING TO SAE J1128) METRIC - WIRE SIZES: 0.35mm - 1.25mm CHARTS 11765 REVISEDAPPLICABLE COMPONENT CHART, MOVED KEY VIEWS, NOTES REVISED 32.14 1.00 16.50 0.50 INSULATION DIAMETER: 1.20mm MIN - 2.30mm MAX DRAWING NUMBER PCC0546721 WAS PCI0546721 TYPE/STANDARD: FLR2X, FLR9X OR EQUIVALENT CHARTS 10454 REVISED CHART,ADDEDAPPLICABLE COMPONENT CHART, KEYS C&DNOT AVAILABL (STRUCTURE AND PROPERTIES ACCORDING TO ISO 6722) - ADDED DIMENSION BALLOONS A KEY(S) REFERENCE DIMS WERE DIMENSIONS WITH TOLERENCE ( 12, 13, 14, 15) CONTACT DELPHI ENGINEERING REGARDING USE OF OTHER WIRE SIZES AND/OR TYPES B12,C15 17.42+0.10/-0.25 WAS 17.42 ( 11), 32.15 1.00 WAS 32.15 ( 7) G11 DIMENSION 24.5 ( 9) MOVED TO NEW VIEW & TARGETS ADDED WIRE AND INSULATION TYPE MUST BE APPROPRIATE FOR TEMPERATURE C11 16.50 0.50 WAS 16.50 ( 10) CLASS & APPLICATION ENVIRONMENT NOTES ADDED QUALITY ASSURANCE REQUIREMENTS (DIAMOND), NOTE, & CONN-CONN REMOVAL FORCE 5) CONNECTOR IS MATE COMPATIBLE WITH DEVICES WHICH CONFORM WITH THE 1014010140 -- -RELEASE FOR PRODUCTION +0.10 17.47 FOLLOWING USCAR INTERFACE SPECIFICATIONS: -0.25 - 120-S-004-1-Z01 (WITH EWCAP-001 TYPE 120-T BLADES) - 120-S-004-1-Z02 (WITH EWCAP-001 TYPE 120-T BLADES) APEX 1.2 - - 6) ANNUAL QUALITY REQUIREMENTS: 0.1 2 - IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER DELPHI - SEE CHART - SPECIFICATION AQA-001 INSTEAD OF ANNUAL LAYOUT AND ANNUAL PV SEE NOTE 5 SEE CHART - REQUIREMENTS OF ISO TS16949 AND SAE/USCAR-2 REV 5. FOR - A1 A TERMINAL TO CONNECTOR AND TPA TO CONNECTOR ONLY. (9.90 ) 7) SOURCE ID, MOLD & CAVITY ID SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE 4 WAY FEMALE ASSEMBLY - 2007/11/02 Mahadevan P PCC0546721 M 2013/11/26 Matt MAJOR SERIAL RELEASED 8) INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING DIMENSIONS 1 1.2MM HIRSCHMANN INTERFACE 2013/11/27 Bob CUE OR SPECIFICATIONS. AM-07001 - 2013/12/02 Sucha SIAN 1 See Table - PCC0546721 3:1X-ON Electronics Largest Supplier of Electrical and Electronic Components Click to view similar products for Automotive Connectors category: Click to view products by APTIV manufacturer: Other Similar products are found below : 003-018-000 60403001 60993906-B 629515004020001 M902-2131 M902-2161 72.330.1035.1 73.353.4028.0 F119300-B F166900 F258300-B F358300-B F407400 F444110 F487000 F509500B-B 827153-1 8N1515-32-24P 9-1326729-8 925474-1 928905-1 964562-4 968782-1 GT17SA-8DS-HU 98891-1012 98947-1016 12004475-L 12010290 12010309-B 12015454 12020219-B 12020308 12041318-B 12052225-L 12052466 12059125 12064869 12004327-B 12010503-B 12015308 12015384 12015909 1-21030-1 12041254 12041318 12047946-B 12047957 12047957-L 12059473 12066261