Advanced Materials Araldite 2022-1 Structural Adhesives TECHNICAL DATASHEET Araldite 2022-1 Two component toughened methacrylate adhesive system Key properties Excellent ratio working time / cure time Toughened Multi-purpose Tolerant to less than ideal pretreatment Gap filling to 4mm Araldite 2022-1 is a two component, room temperature curing, methacrylate adhesive for fast assembly operations Description on a wide range of substrates including those which can be difficult to bond. Product data Properties 2022-1 A 2022-1 B Mixed adhesive Colour (visual) Off white Yellow Pale yellow Specific gravity 1.02 0.96 ca. 1 15 - 50 10 - 50 thixotropic Viscosity at 25C (A191) (Pa.s)* - - ca. 10 minutes Pot Life (100 gr at 25C) - - 15 30 minutes Time to peak exotherm (20gr) (A159)* * Specified data are on a regular basis analyzed. Data which is described in this document as typical is not analyzed on a regular basis and is given for information purposes only. Data values are not guaranteed or warranted unless if specifically mentioned. Processing Pretreatment The strength and durability of a bonded joint are dependent on proper pretreatment of the surfaces to be bonded, however the methacrylate adhesives can be used effectively with little surface preparation. Ideally joint surfaces should be cleaned with a good degreasing agent such as acetone, iso-propanol (for plastics) or other proprietary degreasing agents in order to remove all traces of oil, grease and dirt. Low grade alcohol, gasoline (petrol) or paint thinners should never be used. The strongest and most durable joints are obtained by either mechanically abrading or chemically etching (pickling) the degreased surfaces. Mix ratio Parts by weight Parts by volume 2022-1 A 100 100 2022-1 B 100 100 The system is available in cartridges incorporating mixers and can be applied as ready to use adhesive with the aid of the tool recommended by Huntsman Advanced Materials. March 2016 Araldite 2022-1 Page 1 of 5 Application of adhesive The resin/hardener mix may be applied manually or robotically to the pretreated and dry joint surfaces. Huntsman s technical support group can assist the user in the selection of an suitable application method as well as suggest a variety of reputable companies that manufacture and service adhesive dispensing equipments. A layer of adhesive 0.25 to 0.5 mm thick will normally impart the greatest lap shear strength to the joint. For some metals like mild steel or stainless steel, a higher joint thickness may be necessary to reach satisfactory results. Huntsman stresses that proper adhesive joint design is also critical for a durable bond. The joint components should be assembled and secured in a fixed position as soon as the adhesive has been applied. For more detailed explanations regarding surface preparation and pretreatment, adhesive joint design, and the dual cartridge dispensing system, visit www.aralditeadhesives.com. Equipment maintenance All tools should be cleaned with hot water and soap before adhesives residues have had time to cure. The removal of cured residues is a difficult and time-consuming operation. If solvents such as acetone are used for cleaning, operatives should take the appropriate precautions and, in addition, avoid skin and eye contact. Typical times to minimum shear strength Temperature C 10 15 23 40 Cure time to reach hours - - - - LSS > 1MPa minutes 30 17 12 6 Cure time to reach hours - - - - LSS > 10MPa Minutes 40 25 17 10 LSS = Lap shear strength. Unless otherwise stated, the figures given below were all determined by testing standard specimens made by lap- Typical cured jointing 114 x 25 x 1.6 mm strips of aluminum alloy. The joint area was 12.5 x 25 mm in each case. properties The figures were determined with typical production batches using standard testing methods. They are provided solely as technical information and do not constitute a product specification. Average lap shear strengths of typical metal-to-metal joints (ISO 4587) (typical average values) Cured for 16 hours at 40C and tested at 23C, pretreatment sandblasting and degreasing MPa Aluminium L165 *Steel 37 / 11 *Stainless steel V4A Galvanised steel Copper Brass 0 5 10 15 20 25 30 *Steel 37 / 11 and Stainless steel V4A: tested with adhesive joint thickness of 0.25 mm, the performance may be lower for thinner adhesive joints. March 2016 Araldite 2022-1 Page 2 of 5