7516R8 ZlinxIO-0812qsg Modbus Mode 2 Quick Start Guide Select Modules Select Modules Zlinx I/O Select a radio modem to match the type of Zlinx I/O Base Module (SR, MR or LR). Modbus Mode Modbus Mode 1 Select a Base Module and Expansion Modules based on the type of I/O needed. Check for All Required Hardware Check for All Required Hardware Zlinx I/O Base Module and Expansion Modules ZZ-PROG1 Configuration Box or ZZ-PROG1-USB Module Straight-through serial cable or USB cable if using 4 a ZZ-PROG1-USB Module Connect Field Wiring Connect Field Wiring This Quick Start Guide Zlinx Wireless Modbus I/O Manual on CD (Can be downloaded from the Web Site) Zlinx I/O Manager software on CD (Can be downloaded from the Web Site) Special Precautions for UL and UL Class I DIV 2 (C1D2) Note 1: Class 1, Div 2 is NOT applicable to ZZxD-Nx-MR (medium range), 3 Hardware Installation Hardware Installation ZZ8D-Nx-xR (800 MHz) and ZZxD-Nx-xR-AU (Australian) modules. Note 2: For C1D2 information on ZZ-8DO-R, separate sheet is attached. Perform an installation site survey to ensure adequate RF coverage and select a mounting location. WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2. Maximum Ambient Air Temperature for all modules is 80C, with the exception of the ZZ-8DO-R, which is 65C WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REPLACING ANTENNA. Mount and connect together the Base and Expansion Modules (Expansion Modules on the right side of the WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT Base). UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS. Plug the Configuration Box into the right side of the Zlinx I/O system. THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, AND D, OR UNCLASSIFIED LOCATIONS. Attach antennas to the Base Module and to the Modbus radio modem. Refer to the User Manual for Input / Output Voltage and Maximum Ambient Air Temperature 80C (176F) except for ZZ-8DO-R. Current Ratings Mount and connect together Modbus radio modem and Wiring Terminals: Modbus device. Copper Wire Only One Conductor per Terminal Ensure that the Modules are attached appropriately. 5 Wire Range 28 to 16 AWG 5 Install Zlinx I/O Software Install Zlinx I/O Software Connect field wiring to Zlinx I/O terminals. Tightening Torque 1.7 lb-in Temperature Rating of Field Wiring 105 C (221 F) minimum sized for Insert the I/O Manager software CD. Installation should Connect power to the Base Module: 60 C (140F) ampacity. launch automatically. If not, click Start, Run, Connect power to the Modbus radio modem: drive : ZlinxMgr.exe, where drive is your CD-Rom drive. Warning 2 DIN rail end brackets (supplied with each expansion Refer to the Installation Manual for power and wattage module) must be installed, one on each end of the assembled system on Follow the prompts to install the Zlinx I/O Manager. requirements. the DIN rail to mechanically secure the individual products. 7516R8 ZlinxIO-0812qsg Modbus Mode Set Calibration option if you desire to better match a sensor, or a portion of a signal, to the I/O. Check Enabled checkbox and set appropriate values for 6 Start Zlinx I/O Manager Start Zlinx I/O Manager parameters in Failsafe section to go to the user-defined values for AO or DO in case of communication failure. Connect a PC serial port (COM1 to 16) to the Configuration Box using a straight-through serial cable or Check Use Output to Indicate Communication Failure USB cable if using a ZZ-PROG1-USB Module. checkbox in Dedicated Comm Fail Alarm section to configure the first DO on the Base Module to be a Click Start Programs B&B Electronics Zlinx Zlinx communication failure alarm indicator. Manager Zlinx Manager, then click Zlinx I/O and then Zlinx I/O Configuration. It will auto-search for attached Check Invert Output checkbox to invert the logic of Digital Zlinx Modules on startup. Zlinx I/O will open and display Outputs on Base or Expansion Modules. the Information tab showing model numbers, version Click Update button to apply the settings. numbers of the attached Base and Expansion Modules. Configure Wireless settings: o Make sure that all Base Modules have the same o Select the desired RF Transmit Power (not firmware revision* applicable for MR models). o Make sure that all Expansion Modules have the o Select the desired OTA data rate (not applicable for same firmware version* SR, MR, and LR-868 models). *This can be verified under the Information tab. o Set the Channel Number to match the Modbus radio modem you will be communicating with. o Set the Network Identifier to match the Modbus radio modem you will be communicating with. o If using a MR or ZP9D-115RM-LR-xx radio modem, set the destination address (ATDT) to 0xFFFF. o Set Repeater checkbox if the Base is to be a repeater. Note that ONLY the (MR/ZZ9D-xx-LR-xx) version supports this. OOppeerraattiioonn o Select encryption (not applicable for MR models). 9 Note: Refer to the manual for more details concerning wireless settings. LED STATUS FUNCTION Power Solid Power applied Click Update to save configuration. Red RSSI Off No radio signal Tricolor Red Weak radio signal Yellow OK radio signal 8 Green Strong radio signal CCoonnffiigguurree IInnppuutt//OOuuttppuutt 7 RF Data Off No radio link data Configure Communication Mode Configure Communication Mode Set Analog Inputs and Outputs for 0 to 10 VDC or 0 to 20 Green Blinking Radio link data TD/RD traffic Bus Off No local bus data mA as required (setting one sets all analog I/O for that On the Configuration tab: Green Blinking Local bus data TD/RD traffic module). Select the Modbus Mode to communicate with a Modbus Set Digital Inputs for Discrete or Counter, as required. Refer to Troubleshooting Section of the Manual if operation is RF modem. not successful. Check Enabled checkbox and set appropriate values for Set the Modbus address to the address number desired parameters in Exception Reporting section to use the for the Module being configured. ability of reporting possible problems on devices.