Hinge Wing Safety Interlock Switches SI-HG80 Series Safety Interlock Switches encapsulated in a load-bearing hinge Safety switch is integrated and encapsulated into a load-bearing hinge, providing a high degree of protection from intentional defeat Identical in appearance to non-switching blank hinge (see Accessories on page 6) Switch components concealed inside the hinge are protected from mechanical impact, providing superior performance to actuator-activated safety switches rated IEC IP67 Hinge operates to a full 180 range of motion safety switching point (guard-closed po- sition) is adjustable over the full 0180operating range Hinge can support an axial load of 750 N and more than 1,000 N in radial direction When properly interfaced or used with an appropriate controller, two SI-HG80D.. switches can achieve safety category 4, per ISO 13849 (EN 954-1) Robust zinc die-cast housing is corrosion resistant Typical applications include: Hinged covers and guards to machines Hinged doors and gates in safety fencing systems Modular aluminum framing Inline QD Fitting Right-angle QD Fitting Contact Configuration Contact Configuration Model QD Connection Switching Diagram (Closed State) (Open State) SI-HG80DQD Inline QD Fitting 10 3 SI-HG80DQDR Right-angle QD Fitting 3 4 3 2 1 4 3 2 1 10 Note: Terminal 3 is non-safety. Switching Diagram Key Contacts: Open Closed Transition Important Information Regarding the Use of Safety Switches In the United States, the functions that Banner safety switches are intended to perform are regulated by the Occupational Safety and Health Administration (OSHA). Whether or not any particular safety switch installation meets all applicable OSHA requirements depends upon factors that are beyond the control of Banner Engineering Corp. These factors include the details of how the safety switches are applied, installed, wired, operated, and maintained. Banner Engineering Corp. has attempted to provide complete application, installation, operation, and maintenance instructions. This in- formation is found in the instruction manual packaged with each safety switch. In addition, we suggest that any questions regarding the use or installation of safety switches be directed to the factory applications department at the telephone numbers or address shown below. P/N 046735 Rev. C 2/20/2013 0 046735 3 Safety 1-2 Operating Angle Hinge Wing Safety Interlock Switches Banner Engineering Corp. recommends that safety switches be applied according to the guidelines set forth in international (ISO/IEC) standards listed below. Specifically, Banner Engineering Corp. recommends application of these safety switches in a configuration which meets safety category 4, per ISO 13849 (EN954-1). In addition, the user of Banner safety switches has the responsibility to ensure that all local, state, and national laws, rules, codes, and regulations relating to the use of Banner safety switches in any particular application are satisfied. Extreme care is urged that all legal requirements have been met and that all installations and maintenance instructions are followed. Application Assistance Toll Free: 1-888-3-SENSOR (1-888-373-6767) Email: sensors bannerengineering.com 9714 Tenth Avenue North Minneapolis, MN 55441 U.S. Regulations Applicable to Use of Banner Safety Switches OSHA Code of Federal Regulations: Title 29, Parts 1900 to 1910 Available from: Superintendent of Documents, Government Printing Office, P.O. Box 371954, Pittsburgh, PA 15250-7954, Tel: 202-512-1800 U.S. Standards Applicable to Use of Banner Safety Switches ANSI B11 Standards for Machine Tools Safety Contact: Safety Director, AMT The Association for Manufacturing Technology, 7901 Westpark Drive, McLean, VA 22102, Tel.: 703-893-2900 Applicable European and International Standards ISO/TR 12100-1 (EN 292-1 & -2) Safety of Machinery Basic Concepts, General Principles for Design ISO 13852 (EN 294) Safety of MachinerySafety Distances to Prevent Danger Zones Being Reached by the Upper Limbs ISO 13853 (EN 811) Safety of MachinerySafety Distances to Prevent Danger Zones Being Reached by the Lower Limbs ISO 13849-1 (EN 954-1) Safety-Related Parts of Control Systems ISO 13855 (EN 999) The Positioning of Protective Equipment in Respect to Approach Speeds of Parts of the Human Body ISO 14119 (EN 1088) Interlocking Devices Associated with Guards Principles for Design and Selection IEC 60204-1 Electrical Equipment of Machines Part 1: General Requirements IEC 60947-5-1 Low Voltage Switchgear Electromechanical Control Circuit Devices Contact: Global Engineering Documents, 15 Inverness Way East, Englewood, CO 80112-5704, Tel.: 800-854- 7179 Mechanical Installation WARNING: Hazard Point It must not be possible for personnel to reach any hazard point through an opened guard (or any opening) before hazardous machine motion has completely stopped. Please reference OSHA CFR 1910.217 and ANSI B11 standards for information on determining safety distances and safe opening sizes for your guarding devices. All mounting hardware is supplied by the user. Fasteners must be of sufficient strength to guard against breakage. Use of permanent fasteners or locking hardware is recommended to prevent loosening or displacement of the actuator and the switch body. The mounting holes in the switch body and the actuator accept M6 screws (see Dimensions on page 5). Ensure that excessive force is not exerted by the weight and swing of the guard, gate, or door (see Specifications on page 5). Position blank hinges (if used) and the hinge switch(es) on the guard or gate while it is in its fully closed and latched position. Verify that the axis of rotation is identical for all hinges used. (Typically, this can be accomplished by using a straight edge along the long flat edge to ensure the switch bodies are parallel.) After the mounting hardware is secure, check the rotation of the guard or gate for misalignment and binding. NOTE: A safety switch must be installed in a manner that discourages tampering or defeat. 2 www.bannerengineering.com - tel: 763-544-3164 P/N 046735 Rev. C