Modular Plugs for Specialty Cables Loadbar and wire aligner system provide for consistent assembly and stable electrical performance. Loadbar and wire aligner system provide for consistent assembly and stable electrical performance. CAT6a Large Diameter Plugs CAT6 Small Diameter Plugs Field installable plug for cable conductors up to 0.048 and overall diameters up to .295 Accommodates a cable diameter up to .160 Suitable for CAT6a and CAT6 applications delivering 10G Base-T and Gigabit Ethernet Accommodates AWG 28 and AWG 30 copper conductors with overall insulated Low profile design allows for use in high density switches and routers conductor diameters of 0.025 0.030 Anti-snag boot prevents plug tab damage during installation Proprietary contact design reliably terminates solid or stranded conductors Packaging available for both field installation and factory termina tions 50 in Gold plated electro-polished contacts Can be used to terminate both shielded and unshielded cabling Capable of field or factory terminations with standard Stewart crimp tools Conductor Cable Part Number Performance Packaging Diameter Diameter Conductor Cable Part Number Performance Packaging Diameter Diameter .042 -.048 1.07 .270 -.295 6.86 Individually SS-39200-027 CAT6a - 1.22 - 7.49 Bagged .025-.030 0.64 SS-39100-039 CAT6 .160 4.06 Max Bulk - 0.76 .042 -.048 1.07 .270 -.295 6.86 SS-39200-030 CAT6a Bulk - 1.22 - 7.49 Stewart Connectors Large Diameter modular plug is Stewart Connectors CAT6 UTP modular plug allows users to designed to terminate directly to CAT6a and CAT6 large diameter solid conductor build patch cables using small diameter AWG28 and AWG30 cabling. Most traditional cabling. Typical modular plugs are designed for use on patch cable assemblies and patch cables are built using AWG 24 and AWG 26 cable, so industry standard plug therefore are designed to terminate to stranded conductors of wire sizes from AWG 24 designs are not suitable to terminate to smaller AWG28 and AWG30 cable. The Stewart through AWG 26. However, in many direct connect, or consolidation point applications design uses a unique, proprietary contact design and wire alignment system to insure where link lengths exceed 10 Meters, a horizontal cable type is specified. Horizontal proper cable to plug terminations providing reliable long term connections. The wire cable is normally made with solid conductor copper wire in the diameter range of AWG manager included in the plug kit allows for precise conductor placement which results 23 through AWG 24. This larger copper size translates into larger conductor diameters in repeatable consistent assemblies and patch cord performance. Included in the which make terminating to a traditional modular plug problematic. Stewarts unique plug kit is a new low profile boot design which accommodates smaller diameter cable loadbar and contact design accommodates this large diameter cabling in the form factor and strain relief protection from exceeding cable manufacturers minimum bend radius of a standard RJ45 plug. To learn more visit www.stewartconnector.com. requirements. To learn more visit www.stewartconnector.com. Stewart Connector +1 717.235.7512 11118 Susquehanna Trail South techhelp belf.com RoHS Glen Rock, PA 17327-9199 USA stewartconnector.com Compliant 2015 Bel Connector, Inc. US/LIT-ModPlugSpCabv03.15 Click for PDF Stewart Connector Modular Plug Quick Reference Guide Low Volume High Volume Factory Terminations Terminations Installation Production Termination Part Number Performance Shield Strain Relief Boot Cable Diameter Conductor Diameter Production Die Set Hand Tool Kit Hand Tool Instructions SS-39100-028 CAT6a No Slimline Included .300 7.62 Max .033-.038 0.84 - 0.97 2990003-01 2940231-01 2905014-01 MN390014.PDF SS-39100-029 CAT6a No Not Included .235 5.97 Max .037-.042 0.94 - 1.07 2990003-01 2940231-01 2905014-01 MN390014.PDF SS-39100-030 CAT6a No Not Included .235 5.97 Max .033-.038 0.84 - 0.97 2990003-01 2940231-01 2905014-01 MN390014.PDF SS-39100-031 CAT6a No Slimline Included .300 7.62 Max .037-.042 0.94 - 1.07 2990003-01 2940231-01 2905014-01 MN390014.PDF SS-39200-020 CAT6a Yes Slimline Included .220-.240 5.59 - 6.10 .037-.042 0.94 - 1.07 N/A 2980070-01* MN390011.PDF SS-39200-021 CAT6a Yes Not Included .220-.240 5.59 - 6.10 .037-.042 0.94 - 1.07 N/A 2980070-01* MN390011.PDF SS-39200-022 CAT6a Yes Slimline Included .230-.250 5.84 - 6.35 .037-.042 0.94 - 1.07 N/A 2980075-01* MN390011.PDF SS-39200-023 CAT6a Yes Not Included .230-.250 5.84 - 6.35 .037-.042 0.94 - 1.07 N/A 2980075-01* MN390011.PDF SS-39200-024 CAT6a Yes Slimline Included .230-.250 5.84 - 6.35 .033-.038 0.84 - 0.97 N/A 2980075-01* MN390011.PDF SS-39200-027 CAT6a Yes Slimline Included .270-.295 6.86 - 7.49 .042-.048 1.07 - 1.22 N/A 2980078-01* MN390015.PDF SS-39100-008 CAT6 No Slimline Included .220- .230 5.59 - 5.84 .037-.042 0.94 - 1.07 2990009-01 2940231-01 2905029-01 MN390006.PDF SS-39100-011 CAT6 No Slimline Included .240-.250 6.10 - 6.35 .037-.042 0.94 - 1.07 2990009-01 2940231-01 2905029-01 MN390006.PDF Not included - See boot SS-39100-021 CAT6 No .235 5.97 Max .037-.042 0.94 - 1.07 2990003-01 2940231-01 2905014-01 MN390010.PDF PN: 450-034 SS-39100-039 CAT6 No Slimline Included .160 4.06 Max .025-.030 0.64 - 0.76 2990003-01 2940231-01 2905014-01 MN390017.PDF SS-39200-010 CAT6 Yes Not Included .240-.260 6.10 - 6.60 .037-.042 0.94 - 1.07 N/A 2980075-01* MN390009.PDF SS-39200-011 CAT6 Yes Included .232-.248 5.90 - 6.30 .037-.042 0.94 - 1.07 N/A 2980075-01* MN390009.PDF SS-39200-012 CAT6 Yes Not Included .220-.240 5.59 - 6.10 .037-.042 0.94 - 1.07 N/A 2980070-01* MN390009.PDF SS-39200-015 CAT6 Yes Included .220-.240 5.59 - 6.10 .037-.042 0.94 - 1.07 N/A 2980070-01* MN390009.PDF Not included - See boot SS-39200-019 CAT6 Yes .270-.295 6.86 - 7.49 .037-.042 0.94 - 1.07 N/A 2980078-01* MN390009.PDF PN: 39200-883 Not included - See boot SS-37000-007 CAT5E No .235 5.97 Max .037-.042 0.94 - 1.07 2990003-01 2940231-01 2905014-01 MN370053.PDF PN: 450-034 Not included - See boot SS-37000-009 CAT5E No .235 5.97 Max .042-.048 1.07 - 1.22 2990003-01 2940231-01 2905014-01 MN370053.PDF PN: 450-034 Not included - See boot SS-37200-028 CAT5E Yes .235 5.97 Max .037-.042 0.94 - 1.07 2990003-01 2940231-01 2905014-01 MN370058.PDF PN: 450-011 Not included - See boot 940-SP-3088R-A133 Cat5 / T1 No .235 5.97 Max .035-.040 0.89 - 1.02 2990003-01 2940231-01 2905005-01 MN300015.PDF PN: 450-011 Termination Instructions available at stewartconnector.com * Tool kits including Hand Tool and Die Set Stewart has the widest selection of high performance modular plugs available on the market today, visit stewartconnector.com for our full product line offering. Stewart Connector +1 717.235.7512 11118 Susquehanna Trail South techhelp belf.com RoHS Glen Rock, PA 17327-9199 USA stewartconnector.com Compliant 2015 Bel Connector, Inc. US/LIT-ModPlugSpCabv03.15 Click for web page