P Series 90 - 192 Watt DC-DC Converters Features RoHS lead-free-solder and lead-solder-exempted products available Wide input voltage ranges up to 154 VDC 1, 2, 3 or 4 isolated outputs up to 96 V Class I equipment Compliant with EN 45545 and NF-F-16 (version V114 or later) Very high efficiency up to 90% Extremely low inrush current, hot-swappable Excellent surge and transient protection Many output configurations available with flexible load distribution Externally adjustable output voltage Inhibit primary referenced Redundant operation (n+1), sense lines, current sharing option Extremely slim case (4 TE, 20 mm), fully enclosed Hipot test voltage up to 2.8 kVDC (Version V114 or later) 111 4.4 All PCBs coated with protective lacquer 3 U Telecom-compatible input voltage range of DP models according to ETS 300132-2 164 20 6.5 0.8 CompactPCI-compatible output voltage (xP4720) 4 TE Safety-approved to the latest edition of IEC/EN 60950-1 and UL/CSA 60950-1 Table of Contents Description........................................................................................2 Electromagnetic Compatibility (EMC) .............................................18 Model Selection ................................................................................2 Immunity to Environmental Conditions ........................................... 20 Functional Description ......................................................................6 Mechanical Data .............................................................................21 Electrical Input Data .........................................................................7 Safety and Installation Instructions .................................................22 Electrical Output Data.......................................................................9 Description of Options ....................................................................25 Auxiliary Functions .........................................................................15 Accessories ....................................................................................26 belfuse.com/power-solutions BCD20010-G Rev AP, 19-Aug-2019P Series 90 - 192 W DC-DC Converters Description These extremely compact DC-DC converters incorporate all necessary input and output filters, signaling and protection features, which are required in the majority of applications. The converters provide important advantages, such as flexible output power through primary-side current limitation, extremely high efficiency, excellent reliability, very low ripple and RFI noise levels, full input-to-output isolation, negligible inrush current, soft start, over temperature protection and input over- and undervoltage lockout. The converters are particularly suitable for rugged environ ments, such as railway applications. They have been de signed in accordance with the European railway standards EN 50155 and EN 50121-3-2. All printed circuit boards are coated with a protective lacquer. The converter inputs are protected against surges and transients occurring on the source lines and cover a total operating input voltage range from 16 to 150 VDC with five different model types. The outputs are continuously open- and short-circuit proof. Full system flexibility and n+1 redundant operating mode are possible due to series or parallel connection capabilities of the outputs under the specified conditions. When several converters (with 3.3 and 5.1 V outputs) are connected in parallel, the T option allows for a single-wire connection between the converters to ensure good current sharing. LEDs at the front panel and an isolated Out-OK signal (option) indicate the status of the converter. Voltage sup pressor diodes and an independent second control loop protect the outputs against an internally generated overvoltage. The converters are designed using planar magnetics transformers and control circuits in hybrid technology. There are always two powertrains fitted to a converter, each consisting either of a regulated single output with syn chronous rectifier or of a regulated main output with a tracking second output. The output power may be flexibly distributed among the main and the tracking output of each powertrain. Close magnetic coupling in the transformers and output conductors together with circuit symmetry ensure tight tracking of the auxiliary output. The switching frequency is fixed. As a modular power supply or as part of a distributed power supply system, the low-profile design significantly reduces the required volume without sacrificing high reliability. The converters are particularly suitable for 19 rack systems occupying 3U/4TE only, but they can also be chassis-mounted by means of four screws. Connector type is H15 (or H15S2 for some single-output models). The fully enclosed black-coated aluminum case acts as heat sink and RFI shield and protects the converter together with the coating of all components against environmental impacts. Model Selection Note : Only standard models are listed. Other voltage con figu ra tions are possible on request. Table 1a: Model types BP, CP 2 Output 1, 4 Output 2, 3 Efficiency , Operating input voltage range Options 4 4 2 2 V P P V P P V V V V o nom o nom o max o nom o nom o max i min i max i min i max % % V W W V W W 16 36 V 33.6 75 V 8 8 3.3 92 132 84 BP1101-9RG 84 CP1101-9RG -7, - - - 8 8 5.1 122 183 87 BP1001-9RG 88 CP1001-9RG 5 - - - D, T , K , 12 120 192 87.5 BP1301-9RG 88.5 CP1301-9RG - - - B0, B1, B3, 15 120 192 87.5 BP1501-9RG 88.5 CP1501-9RG - - - non-G 24 120 192 88 BP1601-9RG 89 CP1601-9RG 3.3 46 66 5.1 61 91 86 BP2101-9RG 86 CP2101-9RG 5.1 61 91 5.1 61 91 87 BP2001-9RG 88 CP2001-9RG 5.1 61 91 12 60 96 87 BP2020-9RG 88 CP2020-9RG 12 60 96 12 60 96 87.5 BP2320-9RG 88.5 CP2320-9RG -7, 15 60 96 15 60 96 87.5 BP2540-9RG 88.5 CP2540-9RG 6 D, T , 24 60 96 24 60 96 88 BP2660-9RG 89 CP2660-9RG B0, B1, B3, 3 1 1 5.1 61 91 12, 12 60 96 87 BP3020-9RG 89 CP3020-9RG non-G 3 1 1 5.1 61 91 15, 15 60 96 87.5 BP3040-9RG 88.5 CP3040-9RG 3 1 1 5.1 61 91 24, 24 60 96 87.5 BP3060-9RG 88.5 CP3060-9RG 3 1 1 12 60 96 15, 15 60 96 87 BP3340-9RG - - 3 1 1 24 60 96 5.1, 5.1 51 82 - - 87 CP3601-9RG 7 3 1 1 5.1, 3.3 30 50 12, 12 60 96 85 BP4720-9RG - CP4720-9RG -7, 3 1 1 3 1 1 5.1, 5.1 51 82 15, 15 60 96 86 BP4040-9RG - CP4040-9RG D, 3 1 1 3 1 1 12, 12 60 96 12, 12 60 96 87.5 BP4320-9RG 88.5 CP4320-9RG B0, B1, B3, 3 1 1 3 1 1 15, 15 60 96 15, 15 60 96 87.5 BP4540-9RG 88.5 CP4540-9RG non-G 3 1 1 3 1 1 24, 24 60 96 24, 24 60 96 88 BP4660-9RG 89 CP4660-9RG 1 The power of both outputs shall in sum not exceed the total power for the specified ambient temperature. 2 Min efficiency at V , P , T = 25 C. Typical values are approx. 2% better. i nom o nom A 3 Isolated tracking output ( 5% V , if each output is loaded with 5% of P ). Parallel or series configuration is possible. o nom o nom 4 Short deviations below V and beyond V according to EN 50155 possible see table 2a. i min i max 5 Only available for models with 5.1 or 3.3 V output. 6 Option T is only available for outp uts with 5.1 or 3.3 V. Opt. T excludes opt. R refer to table 13, pin allocations 7 Outputs 5.1 and 3.3 V have a common return. Nominal values: 5.1 V / 4 A, 3.3 V / 3 A. Max. values: 5.1 V / 6.5 A, 3.3 V / 5 A. 8 Option K only for xP1101 and xP1 001: H15 standard connector. Models without option K exhibit a better efficiency: xP1101 is approx 2% better, xP1001 approx 1% better than the models with option K. 9 Compatible with CompactPCI specification for detailed specificatio n contact Bel Power Solutions NFND: Not for new designs. Preferred for new designs tech.support psbel.com belfuse.com/power-solutions BCD20010-G Rev AP, 19-Aug-2019 2019 Bel Power Solutions & Protection Page 2 of 26