P Series Data Sheet 90 192 Watt DC-DC Converters Features RoHS lead-free-solder and lead-solder-exempted products available Wide input voltage ranges up to 154 VDC 1, 2, 3 or 4 isolated outputs up to 96 V Class I equipment Compliant with EN 45545 and NF-F-16 (version V114 or later) Very high efficiency up to 90% Extremely low inrush current, hot-swappable Excellent surge and transient protection Many output configurations available with flexible load distribution Externally adjustable output voltage Inhibit primary referenced Redundant operation (n+1), sense lines, current sharing option Extremly slim case (4 TE, 20 mm), fully enclosed 111 Hipot test voltage up to 2.8 kVDC (Version V114 or later) 4.4 3 U All PCBs coated with protective lacquer Telecom-compatible input voltage range of DP models 164 20 according to ETS 300132-2 6.5 0.8 CompactPCI-compatible output voltage (xP4720) 4 TE Safety-approved to the latest edition of IEC/EN 60950-1 and UL/CSA 60950-1. Description The converters are particularly suitable for rugged environ- ments, such as railway applications. They have been designed These extremely compact DC-DC converters incorporate all in accordance with the European railway standards EN 50155 necessary input and output filters, signaling and protection and EN 50121-3-2. All printed circuit boards are coated with a features, which are required in the majority of applications. protective lacquer. The converter inputs are protected against The converters provide important advantages, such as surges and transients occurring on the source lines and cover flexible output power through primary-side current limitation, a total operating input voltage range from 16 to 150 VDC extremely high efficiency, excellent reliability, very low ripple with five different model types. The outputs are continuously and RFI noise levels, full input-to-output isolation, negligible open- and short-circuit proof. inrush current, soft start, overtemperature protection and input over- and undervoltage lockout. Table of Contents Page Page Model Selection .................................................................... 2 Immunity to Environmental Conditions .............................. 18 Functional Description.......................................................... 6 Mechanical Data ................................................................. 19 Electrical Input Data ............................................................. 7 Safety and Installation Instructions .................................... 20 Electrical Output Data .......................................................... 9 Description of Options ........................................................ 23 Auxiliary Functions ............................................................. 14 Accessories ........................................................................ 24 Electromagnetic Compatibility (EMC) ................................ 16 Copyright 2017, Bel Power Solutions Inc. All rights reserved. MELCHER The Power Partners. BCD20010-G Rev AN1, 12-Nov-2018 Page 1 of 24P Series Data Sheet 90 192 Watt DC-DC Converters Full system flexibility and n+1 redundant operating mode are the main and the tracking output of each powertrain. Close possible due to series or parallel connection capabilities of the magnetic coupling in the transformers and output conductors outputs under the specified conditions. When several together with circuit symmetry ensure tight tracking of the converters (with 3.3 and 5.1 V outputs) are connected in auxiliary output. The switching frequency is fixed. parallel, the T option allows for a single-wire connection As a modular power supply or as part of a distributed power between the converters to ensure good current sharing. LEDs supply system, the low-profile design significantly reduces the at the front panel and an isolated Out-OK signal (option) required volume without sacrificing high reliability. The indicate the status of the converter. Voltage suppressor converters are particularly suitable for 19 rack systems diodes and an independent second control loop protect the occupying 3U/4TE only, but they can also be chassis- outputs against an internally generated overvoltage. mounted by means of four screws. Connector type is H15 (or The converters are designed using planar magnetics H15S2 for some single-output models). The fully enclosed transformers and control circuits in hybrid technology. There black-coated aluminum case acts as heat sink and RFI shield are always two powertrains fitted to a converter, each con- and protects the converter together with the coating of all sisting either of a regulated single output with synchronous components against environmental impacts. rectifier or of a regulated main output with a tracking second output. The output power may be flexibly distributed among Model Selection Note: Only standard models are listed. Other voltage con- figurations are possible as well please contact the Company Table 1a: Model types BP, CP 2 Output 1, 4 Output 2, 3 Efficiency , operating input voltage range Options 2 4 2 4 V P P V P P V V V V o nom o nom o max o nom o nom o max i min i max i min i max V W W V W W % 1636 V % 33.675 V 8 8 3.3 92 132 - - - 84 BP1101-9RG 84 CP1101-9RG -7 8 8 5 8 5.1 122 183 - - - 87 BP1001-9RG 88 CP1001-9RG D, T , K 12 120 192 - - - 87.5 BP1301-9RG 88.5 CP1301-9RG B0, B1, B3 15 120 192 - - - 87.5 BP1501-9RG 88.5 CP1501-9RG non-G 24 120 192 - - - 88 BP1601-9RG 89 CP1601-9RG 3.3 46 66 5.1 61 91 86 BP2101-9RG 86 CP2101-9RG -7 6 5.1 61 91 5.1 61 91 87 BP2001-9RG 88 CP2001-9RG D, T 5.1 61 91 12 60 96 87 BP2020-9RG 88 CP2020-9RG B0, B1, B3 12 60 96 12 60 96 87.5 BP2320-9RG 88.5 CP2320-9RG non-G 15 60 96 15 60 96 87.5 BP2540-9RG 88.5 CP2540-9RG 24 60 96 24 60 96 88 BP2660-9RG 89 CP2660-9RG 3 1 1 5.1 61 91 12, 12 60 96 87 BP3020-9RG 89 CP3020-9RG 3 1 1 5.1 61 91 15, 15 60 96 87.5 BP3040-9RG 88.5 CP3040-9RG 3 1 1 5.1 61 91 24, 24 60 96 87.5 BP3060-9RG 88.5 CP3060-9RG 3 1 1 12 60 96 15, 15 60 96 87 BP3340-9RG - - 3 1 1 24 60 96 5.1, 5.1 51 82 - - 87 CP3601-9RG 7 3 1 1 9 9 5.1, 3.3 30 50 12, 12 60 96 85 BP4720-9RG - CP4720-9RG -7 3 1 1 3 1 1 5.1, 5.1 51 82 15, 15 60 96 86 BP4040-9RG - - D 3 1 1 3 1 1 12, 12 60 96 12, 12 60 96 87.5 BP4320-9RG 88.5 CP4320-9RG B0, B1, B3 3 1 1 3 1 1 15, 15 60 96 15, 15 60 96 87.5 BP4540-9RG 88.5 CP4540-9RG non-G 3 1 1 3 1 1 24, 24 60 96 24, 24 60 96 88 BP4660-9RG 89 CP4660-9RG 1 The power of both outputs shall in sum not exceed the total power for the specified ambient temperature. 2 Min efficiency at V , P , T = 25 C. Typical values are approx. 2% better. i nom o nom A 3 Isolated tracking output (5% V , if each output is loaded with 5% of P ). Parallel or series configuration is possible. o nom o nom 4 Short deviations below V and beyond V according to EN 50155 possible see table 2a. i min i max 5 Only available for models with 5.1 or 3.3 V output. 6 Option T is only available for outputs with 5.1 or 3.3 V. Opt. T excludes opt. R refer to table 13, pin allocations 7 Outputs 5.1 and 3.3 V have a common return. Nominal values: 5.1 V / 4 A, 3.3 V / 3 A. Max. values: 5.1 V / 6.5 A, 3.3 V / 5 A. 8 Option K only for xP1101 and xP1001: H15 standard connector. Models without option K exhibit a better efficiency: xP1101 is approx 2% better, xP1001 approx 1% better than the models with option K. 9 Compatible with CompactPCI specification NFND: Not for new designs Preferred for new designs MELCHER The Power Partners. BCD20010-G Rev AN1, 12-Nov-2018 Page 2 of 24