400 Series Wiring P1 Iss3 1/11/05 4:04 pm Page 1 Buccaneer 400 Series Environmentally Sealed Connector SPECIFICATION Electrical: Poles: 2, 3 4, 6, 8 10, 12 Current Rating: 8A 5A 1A Voltage Rating: 250V 125V 50V Contact Resistance: <5m 6 Insulation Resistance: >10 M ( 500V a.c.) AC Breakdown Voltage: 2.5kV Operating Temperature Range: 40 to +80C Approvals: UL, CSA & VDE Mechanical: Sealing: IP68, EN 60529 Cable Acceptance: 3.0 - 7.0mm Contact Accommodation: 2, 3 pole, 20 - 24 AWG 4, 6, 8 pole, 22 - 26 AWG 10, 12 pole, 24 - 28 AWG Termination: Crimp, solder and PCB Insertion/Withrawal Force: No. poles: 2 3 4 6 8 10 12 Insertion Force (typ): 19N 25N 27N 27N 28N 55N 62N Withdrawal Force (typ): 12N 17N 17N 21N 22N 25N 29N Cable Retention force: 80N Dimensions: Overall dimensions of connectors when mated together Flex + Flex In-Line 80mm Dia. over coupling ring 19.1mm Material: Body Mouldings: Polyamide 400 Series Flammibilty Rating: UL94V-0 UV Resistance: To EN 50021:1999 Buccaneer Contacts: Copper alloy, Gold plated O Rings: Nitrile Chassis Sealing O Ring: Nitrile IP68 Sealed Electrical Cable Connectors RoHS Compliant Wiring and Assembly Instructions Caution: Not for interrupting current Attention: Ne pas utiliser pour couper le courant IMPORTANT SAFETY NOTICE For your protection all mains (250V) equipment used out of doors, in damp or wet conditions should be supplied from a correctly fused source and protected by an approved R.C.D. to BS7071, BS7288, BS4293, BS EN 61008-1, BS EN 1008-2-2 NEVER UNMATE OR MATE THE PRODUCT WHILE STILL UNDER LOAD IF IN DOUBT SEEK ADVICE Mains Wire Connections E Important: connect wires E Brown to terminal L NL L N Blue to terminal N Green/Yellow to terminal E Plug Socket www.bulgin.co.uk Leaflet No: 14072 Iss No: 3400 Series Wiring P2 Iss3 1/11/05 4:03 pm Page 1 Buccaneer 400 Series Environmentally Sealed Connectors Crimp Tool 4.0 3. Insert bared wire end into contacts, 4.5 IMPORTANT - PLEASE READ INSTRUCTIONS PRIOR TO ASSEMBLY crimp or solder to secure wire. 14-16 Note: When using crimp contacts Positioner ensure correct positioner is used in the Before using the connector, it is important that these instructions are carefully read and crimp tool. understood to ensure the connector system is completely water tight and electrically safe. IF IN DOUBT PLEASE CONSULT A QUALIFIED ELECTRICIAN. Body Moulding Crimp Tool & Positioners Part No Contacts Colour The body moulding is a snap fit assembly. This is a once only fit to be completed after the connector has been wired. Do not snap on before wiring is complete. 14025/1AMP 1A Green Panel cut out details for PX0412 14025/5AMP 5A Red Cable Glands 14025/8AMP 8A Blue To ensure the correct cable sealing pairs of cable glands and collets are available to 14025 Crimp Tool Crimp or Solder Contacts Crim or Solder Contacts accurately fit cable diameters from 3.0 up to 7.0mm in 0.5mm steps. It is important to match the correct gland and collet to the cable used, these are: 4. Assemble contacts in to the Carrier Housing ensuring Cable diameter Gland/Collet Colour Cable diameter Gland/Collet Colour they are in the correct location and pushed fully home. 3.0-3.5mm Light Grey 5.0-5.5mm Yellow A contact insertion/extraction tool is available: 3.5-4.0mm Grey 5.5-6.0mm Blue Part No 13027 - 1 amp 4.0-4.5mm Green 6.0-6.5mm White Part No 13027/1 - 5 amp 4.5-5.0mm Red 6.5-7.0mm Black Part No 13027/2 - 8 amp Panel cut out details for PX0413 Carrier Housing Pin identification: 7 1 8 ASSEMBLY/WIRING INSTRUCTIONS 1 9 1 1 1 5 E 2 8 2 2 7 10 9 10 Sockets - 12 N L 6 8 2 6 2 viewed from 11 3 1. Thread the Clamp Nut, Collet, Gland and Body Moulding 4 7 4 3 6 cable side 5 3 2 1 4 6 on to the cable. Also thread on the sealing cap retaining 4 3 3 4 5 5 straps if using sealing caps with the flex connectors. Note: When using Flex Connector PX0410, also check the 1 2 1 2 2 1 1 2 1 locking ring is fitted over the Carrier Housing (this is a one E 3 9 8 2 7 3 9 10 10 Plugs - 3 11 piece moulding on the In-line Flex Connector PX0411). L N 8 6 viewed from 5 4 12 8 4 3 4 7 cable side 1 2 4 6 5 7 6 3 4 5 5 6 Clamp Nut 5. Check the internal O Ring is in place and Collet correctly seated. Bring the Body Moulding Carrier Housing Gland Locking Ring down the cable and snap firmly over the carrier moulding ensuring that the steps Carrier Housing on the blue Carrier Housing are aligned Body Moulding with the apertures in the Body Moulding and that the sealing cap strap is not over Carrier Housing the blue Carrier Housing. Note: once the Body Moulding is Internal O Ring snapped over it cannot be removed. 6. Bring the Gland and Collet down the 2. Strip and prepare cable. cable and locate in the Body Moulding. Note: Do not exceed Screw the Clamp Nut onto the body stripping length as this can moulding and tighten as close to the effect the cable sealing. shoulder as possible. If the Sealing Cap Assembly is being Crimp Tool 4.0 used, slide over the Body Assembly and 4.5 locate over the shoulder of the Body 14-16 Shoulder Moulding.