Heatless Crimp Splices INTRODUCTION PERFORMANCE BENEFITS Carlisle Interconnect Technologies (CarlisleIT) Tri-Star Meets or exceeds all applicable performance requirements Electronics has been a provider of the broadest selection of of AS81824/14 high reliability contacts for more than 35 years, and now No heat requirement to install and create a seal we are revolutionizing the industry with our new Heatless Uses proven material and technologies Crimp Splice. Uses the same M22520 crimp tools as AS81824/1 Our Heatless Crimp Splices are manufactured to give you high Easy and quick installation quality performance in the harshest operating environments, while reducing downtime with quick and easy installation with its positive locking insulator assembly. Since there is no heat required to install, the new Heatless Crimp Splice ENVIRONMENTAL BENEFITS will save considerable labor hours as flammable fuels no longer need to be purged prior to repair and no special Operational Temperature Rating of 175C tools are needed Insulation Resistance MIL-STD-202, Method 302 Cond B (500V) CarlisleITs Heatless Crimp Splice is needed wherever maintenance is required on, or near, flammable liquids to DWV per MIL-STD-202, Method 301 (2500V) achieve a superior seal. This product can be expanded Altitude Immersion 75,000 ft (26.78mm of Hg) beyond just military and commercial aircraft applications Fluid immersion tested MIL-PRF-7808, -23699, -5606, to oil & gas exploration and refineries, heavy equipment, -87937, MIL-DTL-5624, -83133, & AMS 1424 industrial machinery, marine vessels and military ground vehicles. Vibration MIL-STD-202, Method 201 CRIMP TOOL CHART AWG Range Military Designation Part Number QPL Crimp Tool Crimp Die Size Diameter AS81824/14-1 H-C2015N SAE 81824 20, 22, 24, 26 .080 - .036 M22520/5-01 M22520/5-103 or AS81824/14-2 H-C1615N SAE 81824 16, 18 .106 - .058 M22520/37-01 AS81824/14-3 H-C1215N SAE 81824 12, 14 .153 - .078 (Tool Set) M22520/5-102 Carlisle Interconnect Technologies / 2201 Rosecrans Ave., El Segundo, CA 90245 Toll Free - 310.536.0444 / Fax - 310.536.9322 / www.CarlisleIT.comHeatless Crimp Splice Design Metal Crimp Barrel COLOR CODE STRIPE (SEE TABLE BELOW) 2X B 2X A 2X D C TRI-STAR TRADEMARK Heatless Sealed Insulator Assembly F MAX. E MAX. (END OF SEAL) INSULATION SLEEVE G MAX. 2X H MIN. CRIMP SPLICE COLOR CODED GROMMET RETAINING CLIP SEAL (SEE TABLE BELOW) Military AWG Color QPL A B C D E Max. F Max. G Max. H Min. Designation Range Code .050 (1.27) .080 (2.03) .510 (12.95) .245 (6.22) AS81824/14-1 SAE 81824 20, 22, 24, 26 1.230 (31.24) 1.450 (36.83) .22 (5.59) .085 (2.16) Red .045 (1.14) .075 (1.91) .490 (12.45) .225 (5.71) .069 (1.75) .106 (2.70) AS81824/14-2 SAE 81824 16, 18 1.400 (35.56) 1.622 (41.20) .26 (6.60) .116 (2.95) Blue .064 (1.63) .101 (2.57) .585 (14.86) .280 (7.11) .565 (14.35) .260 (6.60) .102 (2.59) .153 (3.89) AS81824/14-3 SAE 81824 12, 14 1.535 (38.99) 1.750 (44.45) .32 (8.13) .164 (4.17) Yellow .097 (2.46) .147 (3.73) Rev. 020515-POD Carlisle Interconnect Technologies / 2201 Rosecrans Ave., El Segundo, CA 90245 Toll Free - 310.536.0444 / Fax - 310.536.9322 / www.CarlisleIT.com Carlisle Interconnect Technologies, 2015. All trademarks, service marks and trade names are property of their respective holding companies. All Rights Reserved.