Heatless Crimp Splices
INTRODUCTION PERFORMANCE BENEFITS
Carlisle Interconnect Technologies (CarlisleIT) Tri-Star Meets or exceeds all applicable performance requirements
Electronics has been a provider of the broadest selection of of AS81824/14
high reliability contacts for more than 35 years, and now
No heat requirement to install and create a seal
we are revolutionizing the industry with our new Heatless
Uses proven material and technologies
Crimp Splice.
Uses the same M22520 crimp tools as AS81824/1
Our Heatless Crimp Splices are manufactured to give you high
Easy and quick installation
quality performance in the harshest operating environments,
while reducing downtime with quick and easy installation
with its positive locking insulator assembly. Since there is
no heat required to install, the new Heatless Crimp Splice
ENVIRONMENTAL BENEFITS
will save considerable labor hours as flammable fuels no
longer need to be purged prior to repair and no special
Operational Temperature Rating of 175C
tools are needed!
Insulation Resistance MIL-STD-202, Method 302 Cond B
(500V)
CarlisleITs Heatless Crimp Splice is needed wherever
maintenance is required on, or near, flammable liquids to
DWV per MIL-STD-202, Method 301 (2500V)
achieve a superior seal. This product can be expanded
Altitude Immersion 75,000 ft (26.78mm of Hg)
beyond just military and commercial aircraft applications
Fluid immersion tested MIL-PRF-7808, -23699, -5606,
to oil & gas exploration and refineries, heavy equipment,
-87937, MIL-DTL-5624, -83133, & AMS 1424
industrial machinery, marine vessels and military ground
vehicles. Vibration MIL-STD-202, Method 201
CRIMP TOOL CHART
AWG Range
Military Designation Part Number QPL Crimp Tool Crimp Die
Size Diameter
AS81824/14-1 H-C2015N SAE 81824 20, 22, 24, 26 .080 - .036
M22520/5-01
M22520/5-103
or
AS81824/14-2 H-C1615N SAE 81824 16, 18 .106 - .058
M22520/37-01
AS81824/14-3 H-C1215N SAE 81824 12, 14 .153 - .078 (Tool Set) M22520/5-102
Carlisle Interconnect Technologies / 2201 Rosecrans Ave., El Segundo, CA 90245
Toll Free - 310.536.0444 / Fax - 310.536.9322 / www.CarlisleIT.comHeatless Crimp Splice Design
Metal Crimp Barrel
COLOR CODE STRIPE
(SEE TABLE BELOW)
2X B 2X A
2X D
C
TRI-STAR
TRADEMARK
Heatless Sealed Insulator Assembly
F MAX.
E MAX. (END OF SEAL)
INSULATION SLEEVE
G MAX.
2X H MIN.
CRIMP SPLICE COLOR CODED GROMMET
RETAINING CLIP SEAL (SEE TABLE BELOW)
Military AWG Color
QPL A B C D E Max. F Max. G Max. H Min.
Designation Range Code
.050 (1.27) .080 (2.03) .510 (12.95) .245 (6.22)
AS81824/14-1 SAE 81824 20, 22, 24, 26 1.230 (31.24) 1.450 (36.83) .22 (5.59) .085 (2.16) Red
.045 (1.14) .075 (1.91) .490 (12.45) .225 (5.71)
.069 (1.75) .106 (2.70)
AS81824/14-2 SAE 81824 16, 18 1.400 (35.56) 1.622 (41.20) .26 (6.60) .116 (2.95) Blue
.064 (1.63) .101 (2.57)
.585 (14.86) .280 (7.11)
.565 (14.35) .260 (6.60)
.102 (2.59) .153 (3.89)
AS81824/14-3 SAE 81824 12, 14 1.535 (38.99) 1.750 (44.45) .32 (8.13) .164 (4.17) Yellow
.097 (2.46) .147 (3.73)
Rev. 020515-POD
Carlisle Interconnect Technologies / 2201 Rosecrans Ave., El Segundo, CA 90245
Toll Free - 310.536.0444 / Fax - 310.536.9322 / www.CarlisleIT.com
Carlisle Interconnect Technologies, 2015. All trademarks, service marks and trade names are property of their respective holding companies. All Rights Reserved.