D38999/20WA98PA Conesys

MIL-DTL-38999, Series I LJT, II JT, III TV Specifications Amphenol MIL-DTL-38999, Series III, TV TABLE OF CONTENTS Combined MIL-DTL-38999 Series I, II, III Shell Size & Insert Arrangements Availability . 4 -7 Insert Arrangement Drawings . 8-14 Specifications - Contact Ratings, Service Ratings, Finish Data . 15, 16 MIL-DTL-38999, Series III TV Table of Contents . 17 Performance, Options 18, 19 Weight Comparison (Composite vs. Metal) . 20 Test Data 21 How to Order (Commercial & Military) 22-24 How to Order (Boeing BACC63) . 25 Shell Styles: Crimp Wall Mounting Receptacle TVP00R (D389999/20) /CTVP00R (D38999/20) 26 Crimp Box Mounting Receptacle TVP02R / CTVP02R 27 Crimp Straight Plug TV06R (D38999/26) / CTV06R (D38999/26) 28 Crimp CLUTCH-LOK Straight Plug for High Vibration TV26/MTV26 29 Crimp Jam Nut Receptacle TV07R (D38999/24) / CTV07R (D38999/24) . 30 Crimp Line Receptacle TV01R / CTV01R . 31 Crimp Flange Mounting Plug TV09R . 32 Hermetic Box Mounting Receptacle TVPS02Y (D38999/21) 33 Hermetic Jam Nut Receptacle TVS07Y (D38999/23) . 34 New Hermetic Solder Mounting Receptacle TVSIY (D38999/25), Featured Hermetic Weld Mounting Receptacle TVSHIY (D38999/27) 35 Breakaway Fail-Safe Lanyard Release Plug D38999/29 & /30 (88-5565 / 91-5565) 36, 37 Breakaway Fail-Safe How to Order (Military/Commercial) 38, 39 Breakaway MIL-STD-1760 Lanyard Release Plug D38999/31 . 40 Breakaway MIL-STD-1760 How to Order (Military) 41 Breakaway Hybrid, Low Profile Lanyard Release Plug 42 Stores Management Type II, Rail Launch (MIL-STD-1760) 42 HD38999 (High Density, Crimp) Plugs and Receptacles / How to Order 43, 44 Accessories, Contacts, and Tools see pages 89-108 New Featured MIL-DTL-38999 Series III Typical Markets: Military & Commercial Aviation Military Vehicles Amphenol Missiles & Ordnance Aerospace C4ISR Space Applications Contact Amphenol Aerospace for more information at 800-678-0141 www.amphenol-aerospace.com 17MIL-DTL-38999, Series III TV Amphenol Aerospace Performance TM Composite Tri-Start, Tri-Start MIL-DTL-38999 Series III Series III Qualied to MIL-DTL-38999, Rev. J with Metal Shells - Aluminum, Stainless Steel, Class K Firewall Amphenol Tri-Start MIL-DTL-38999* Series III Connectors offer the MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol highest performance capabilities for both general duty and severe Composite Tri-Start Connector offers a lightweight, corrosion environment applications. Meeting or exceeding MIL-DTL-38999 resistant connector with the same high performance features Series III requirements, the Tri-Start connector with standard metal as its metal counterpart. The Composite Tri-Start Connector shells (aluminum or stainless steel with several nish options) also includes the following features: offers these features: Lightweight - 17% 70% weight savings EMI Shielding - solid metal to metal coupling, grounding fingers, (1740% weight savings vs. Aluminum) electroless nickel plating, and thicker wall sec tions provide superior (6070% weight savings vs. Stainless steel) EMI shielding capability of 65dB minimum at 10 GHz See Composite weight comparison chart on page 20. Contact Protection - recessed pins in this 100% scoop-proof Corrosion Resistance - available in standard connector minimize potential contact damage MIL-DTL-38999 olive drab cadmium (-65C to 175C) Moisture Resistance - improved interfacial seal design helps and electroless nickel plating (-65C to 200C), both with prevent electrolytic erosion of contacts standing 2000 hours of salt spray exposure. The base mate- Corrosion Resistance - shells of stainless steel or cad mium over rial is able to withstand an indefinite exposure to salt spray. nickel plating withstand a 500 hour salt spray exposure Durability - 1500 couplings minimum (in reference to Vibration/Shock - operates under severe high tempera ture connector couplings, not contacts) vibration, through 200C Extended Life Contact - Mil-approved plating process Firewall Capability - available in a stainless steel shell, which provides 1500 couplings minimum class RK, RS Qualified to BACC63CT and BACC63CU specifications Lockwiring Eliminated - unique, self-locking, quick cou pling connector eliminates lockwiring Quick Coupling - completely mates and self-locks in a 360 turn of the coupling nut Inventory Support Commonality - uses standard MIL-DTL-38999 contacts, application tools, insert arrangements Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principle which shunts high voltage, high current discharge events (see page 422) TM CLUTCH-LOK MIL-DTL-38999 Series III -7 3 Hermetic- air leakage limited to 1 X 10 cm per second optional High Vibration Connector Qualied Specications - Stainless Steel qualified to BACC63DB and BACC63DC specifications The Tri-Start option CLUTCH-LOK offers all advantages Optional Shell Geometries of stainless steel/Class K rewall for MIL-DTL-38999 Amphenol offers a number of different Series III connectors, plus a unique clutch design that shell congurations to t your needs. actually tightens itself under vibration. Features include: Deep Reach Shells - For increased panel thickness Stand-off Flange Shells - For attachments to Printed High degree of differential torque Circuit boards. No settling back to the next ratchet tooth Connector with Integral Strain Reliefs Completely intermateable with all existing MIL-DTL-38999 Series III connectors * MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III. Offers advantage in inaccessible, hard to reach Applicable Patents: areas where mating torque is difficult to apply and TM Tri-Start Connector Patent 4,109,990. complete coupling is not verifiable by inspection Composite Connector Patents: See page 29 for description, 22 24 for ordering. 4,268,103 4,648,670 4,682,832 4,703,987. Clutch-Lok Patent 6,152,753. 18 Contact Amphenol Aerospace for more information at 800-678-0141 www.amphenol-aerospace.com 5015 Options High Speed EMI Filter Printed 83723 III 26482 38999 Fiber Optics 26500 Pyle Crimp Rear Others Contacts Transient Circuit Board Matrix 2 Matrix Pyle SJT I II Release Matrix III