MINIATURE ADJUSTABLE CRIMP TOOL 39-000 (M22520/34-01) DATASHEET THIS HAND TOOL MUST NOT BE USED IN ANY POWERED SEE REVERSE SIDE FOR IMPORTANT INFORMATION CONCERNING ) (PRES AS DEFINED BY OSHA CFR 1910.211 46 LIMITED WARRANTY, AND LIMITATION OF LIABILITY. GENERAL INFORMATION: 1. Designation 39-000 (M22520/34-01) refers to basic tool without positioner. 2. For use with contacts used in MIL-DTL-28840 connectors. 3. The tool has a double action ratchet, and cannot be opened without completing the cycle. INSTALLATION OF POSITIONER: 1. Tool must be in open position. 2. Remove safety clip from positioner guide. 3. Select correct positioner for contact to be crimped. 4. Insert positioner into positioner guide. Push down and turn 90 degrees until bayonet pins lock. 5. Wire size and corresponding selector numbers are shown on the dataplate. 6. With tool in open position, raise and rotate selector knob until number indicated on dataplate for wire size to be crimped is in line with the Sel. No. arrow. CRIMPING INSTRUCTIONS: 1. Insert contact and prepared wire through the indenter opening into the positioner. 2. Squeeze handles together until ratchet releases. Handle will return to open position. REMOVING POSITIONER: 1. Push down on positioner to release bayonet pins from positioner guide. Turn 90 degrees and remove from tool. TOOL IN CLOSED POSITION SAFETY CLIP BAYONET PIN DATAPLATE SPRING CLIP POSITIONER SELECTOR KNOB 39-102 POSITIONER GUIDE DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA, PHONE 407/855-6161, FAX 407/855-6884 COPYRIGHT2016 DANIELS MANUFACTURING CORP., USA. WWW.DMCTOOLS.COM E-MAIL: DMC DMCTOOLS.COM ALL RIGHTS RESERVED MARCH 2016 REV. D 39-000-DS DANIELS ,,,. MANUFACTURING CORPORATION ,,.-..,, II 1 DATASHEET GAGING INSTRUCTIONS G GAGINGNO-G GAGING Operate the tool to the fully closed position. Maintain firm hand Operate the tool to the fully closed position. Maintain firm hand pressure on the tool handles. Insert theG gage end as pressure on the toql handles. Try to insert theNO-G gage shown. The gage must pass freely between the indenter tips. end as shown. TheNO-G gage may partially enter the indenter opening, but must not pass completely through. GAGING LIMITS INSPECTION GAGE RED SEL GREEN 0GO 0 NO-GO NO .0001 .0001 5 .0260 .0310 6 .0300 .0350 INDENTER INDENTER 7 .0340 .0390 8 .0390 .0440 GREENG CAUTION DO NOT CRIMP GAGE GAGE: USE G345 (M22520/35) ON SEL 6 CARE OF TOOL There is virtually no maintenance required. However, it s good practice to keep indenter tips free of residual deposits and other debris. A small wire brush may be used for this purpose. We strongly recommend that you: 1. DO NOT immerse tools in cleaning solution. 2. DO NOT spray oil into tool to lubricate. 3. DO NOT attempt to disassemble tool or make repairs. This is a precision hand crimp tool and should handled as such. DMC offers complete refurbishing and recalibrating services. DMC specially engineers and manufactures complete tool kits to satisfy individual customer requirements, such as total aircraft support, general shop maintenance or production, on board ship and vehicle service, etc. LIMITATION OF LIABILITY DANIELS MANUFACTURING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND RESULTING FROM THE USE, MISUSE, OF ANY OF ITS PRODUCTS. OWNERS AND USERS OF DMC PRODUCTS ASSUME FULL RESPONSIBILITY FOR INSTRUCTING THEIR EMPLOYEES IN THE PROPER AND SAFE USE OF SUCH PRODUCTS. LIMITED WARRANTY DMC (Daniels Manufacturing Corporation) warrants each new product sold by it to be free from defects in material and workmanship under normal use and service. DMC s obligation under this warranty is limited to the free correction or, at DMC s option, the refund of the purchase price of any such product which proves defective in normal service within ninety (90) days after delivery to the first user, provided that the product is returned to DMC with all transportation charges prepaid and which shall appear to DMC s satisfaction, after DMC s inspection, to have been defective in material or workmanship, it being understood that DMC products are not consumer products. This warranty shall not cover any damage to any products which, in the opinion of DMC, was caused by normal wear, misuse, improper operat on, tampering, neglect or accident. This warranty is in lieu of all other warranties express or impl ed. No i i warranty, express or implied, is made or authorized to be made or assumed with respect to products of Daniels Manufacturing Corporation other than those herein set forth.