INSULATEDTE RMINALS& SPLICES 22-18 AWG, 16-14 AWG and 12-10 AWG, PART No. DCT4-102 FOR DETAILS ON EMERGENCY RATCHET RELEASE SEE FIGURE I. RECOMMENDED FOR R&D, PROTOTYPING, MAINTENANCE & REPAIR PRECISION CONSTRUCTION OF DURABLE HIGH CARBON STEEL ANGLED HEAD FOR COMFORT ABLE HAND & WRIST POSITION EXTRA STRENGTH PIVOT PINS FOR GREATER DURABILITY RATCHET CON TROL ASSURES A COMPLETE CRIMPING CYCLE EMERGENCY RATCHET RELEASE INTERCHANGE ABLE DIES ARE AVAILABLE DANIELS MANUFACTURING CORP. 526 TI-IORPE ROAD, ORLANDO, FL32824, USA PHONE: (407) 855-6161 FAX (407) 855-6884 WWW.DMCTOOLS.COM E-MAIL: DMC DMCTOOLS.COM COPYRIGHT .C- 2010 ALL RIGHTS RESERVED REV.H 09/10 FILE DS0082 DOC. DCT4-102-DS 1 of3 DANIELS DCT4-102 -=-== MANUFACTURING W CORPORATION DI.-SIi. DATA SHEET sulation color to the crimping area color dot. INTRODUCTION: 3. Place the terminal/splice in the crimping area so that the edge of the tenninal/splice insulation aligns with The Daniels DCT4- l 02 Hand Crimping Tool is designed the edge of the wire crimper (see Figure 2). Termi to crimp insulated terminals and splices onto pre-stripped wire. The tool has a replaceable die assembly with three nal/splice should be positioned in the tool so that the wire enters from the color dot side of the die. crimping areas which are color coded with red, blue and 4, Close the tool handles until the tem1inal/splice is held yellow dots (see Figure 2). The dot color corresponds to in the dies without deforming the wire barrel. the insulation color of the item to be crimped in the crimp ing area (see Figure I). 5. Place the stripped wire in the terminal/splice wire barrel and squeeze the handles until the handles are fully closed. NOTE: IF FOR AI Y REASO . YOU MUST INTERRUPT CRIMP CYCLE. LlfT UP RATCHloT RE LE SE WITH A SM, LL FLAT SCREWDRl ER OR SIMILAR OBJECI AND ALLOW TOOL TO OPEN(SEfflGURE I). YELLOW , DIE RETA N N(.i -- c.....+=- SCREWS r D ESET TER IITNAL/ ....>-...J.-<J-l..1/ --- INSULATION CRIMPER SPUCE ,..- RATCHET WLRE CRIMPER zTRIPPED WIRE ENTERS FROM COLOR DOT SIDE EMERGENCY RATCHET TOOL JAWS OF DIES RELEASE FIGURE2 GENERAL STRIP LENGTH INFORMATION STRIP LE: ,GTH A .25 (6.35mm) diameter lead rod or 50/50 solid solder INSI.IL TIO INSllLATION WIRE 01, (TYPICAL) COLOR M(N MAX RA . GI: can be used to check crimp height of the yellow cavity. 140 13 56mm) RED .2.14 (5.95mm) J .. JR , : G .20. (5. 15mm) A .125 (3. l 8mm) diameter lead rod or 50/50 solid solder BLUE 1 6 14 : VG 170 (4 32mm) 20 (5 15mm) 234 (515mm) can be used to check the crimp height of the blue and 12.10 AWG .2S (6 .l5tnm) YELLOW .344 (8 71mm) .312 (7 94mm) . red cavities. Crimp a rod in each of the crimping areas FIGURE 1 should result in the following dimensions. NOTE: The 0931 Go/No-Go Gage can be used for checking the die cavities. PROPER USE GUIDELINES: Cumulative Trauma Disorders can result from the pro CRIMP HEIGHT COLOR DOT YELLOW .132 .006 (3.35 . 0.15mm) longed use of manually powered hand tools. Daniels hand BLUE .096 t. 006 (2.44 ., 0.1 5mm) tools are intended for occasional use and low volume ap .082 .006 (2.08 J 0.15mm) plication:, . Daniels offers a wide selection of powered application equipment for extended-use, production op MAINTENANCE AND INSPECTION: erations. Daily Maintenance: CRIMPING PROCEDURE: Daniels recommends that operators of the tool be made 1. Strip the :vire to the proper length (see table in aware of, and be responsible for the following steps of Figure 1). daily maintenance: 2. Choose the desired terminal/splice and match the in- REV H 09/10 FlLEH DS0082 DOC DCT4-102-DS COPYRIGHT< 21110 ALL RIGHTS RESERVED . 2 of3