1 11:lJANIEJ..S MANUFAC11JRING ADJUSTABLE HAND AUi CORPORATION - DATASHEET CRIMP TOOL FTB THIS HAND TOO L MUST NOT BE US ED IN ANY POWERED SEE REVERSE SIDE FOR IMPORTANT INFORMATION CONCERNING PREss AS DEFINED BY OSHA CFR 1910.211 ( 46) LIMITED WARRANTY , AND LIMITATION OF LIABILITY. HOW TO LI SE THE DANIELS FT8 HAND CRIMP TOOL & POSITIONER TOOL IN OPEN POSlllON GENERAL INFORMATION 1, The tool has a double acting ratchet. -: Na ti: that tool oonnot be cpeni:d withcut RETAINER RING ----= : - -: -: =.:: completing cycle. --- - 2. Deelgnatlon FTB rafere to baelc tool without TOOL IN CLOSED POSITION turrets. Wire crimp range 12 AWG to 2.6 AWG. - ,... -- INSTALLATION PE TURRET 1. Tool must be 1n open position. 2. Pn:11s Turrcl: trigger latch which n:lea11c11 turret to indexing poeition. 3. Place eelected Turret H8<ld aesembly onto retainer ring with eocket hea d ecrews lln ed up with tapped holes. 4. After Turret Head ls seated against retainer rfng, tighten socket head screws with 9/64 SELECTOR KNOB inch :socki:t head :screw key. Turri:t :should index easy without binding. 5. Refer to dataplate on Turret H8<ld. From the color code column, aelect the positioner color that correeponde with the appropriate part number and size of oontact to be crfmped. S. With tool ln open po ltlon, and Turret ln lURRET lRIGGER LATCH Indexing posltlon, rotate Turret untn color coded PUSH TO RELEASE positioner is in line with index mark. Pn:11:i TURRET IN REL.EASED Turret unt it snaps into latched poeition. POSITION 7. Refer to Dataplate on Turret Head. From the proper wire size column, determine the selector number that corresponds wlth the con tact be ln g used. , B. Remove :spring dip from Selector Knob Raiee Selector Knob and rotate until :selector number ie in line with index mark. Replace INDEX MARK spring dip (optional). CRIMPING INSTRUCTIONS 1. lnaert contact and prepared wire through the indenter opening into Turret poeltraner. 2. Squeeze handles together untll ratchet GAGE GO B NO-GO SEL releases. Handle will return to open position. PART NO. A DIA DIA NO REMOVING POSI 11 ONER G125 .0390 .0440 4 1. With tool In the open poeltlon, releaee Turret. Loosen socket head :screws until thri:cd:s arc disengaged from retainer ring on d remove with a etraight lifting motion. CAUTION DO NOT CRIMP GAGE ClACllNc:l LIMITS A :1:.0001 B :1::.0001 SELECTOR NUMBER 00 DIA NO-GO DIA 1 .0:280 .0330 2 .0.320 .0370 3 .0.360 .0410 4 .0.390 .D44<:I 5 .oo ,0500 6 .0520 .D570 7 .05510 ,064-0 8 .0680 .0730 DANIELS MANUFACTURING CORP. 526 lHORPE ROAD ORLAN DO FL 3282.4. USA PHONE 407 / 55-6161 FAX 407 / 55-6884 , . , . , COPYRIGHT 01999 DANIELS MANUFACTURIN G CORP., USA. WWW.DMCTOOLS.COM E-MAIL DMCCIIOMCTOOLS.COM ALL RIGHTS RESERVED. REV. A 1 a= 2 FT&-DS 7/99 l:ltllt:OltN/EJ..S MltNUF ltCTURING AWi W CORPORATION DATASHEET GAGING INSTRUCTIONS ND-G GAGING Opera te tDol to fully cloaed position. Mointoin firm G GAGING hand pressure on the tool handles. InsertNO-G Operate tool to fully closed positron. Maintain firm gage end aa shown. The No-Go gage ma y partiolly hand p reeaura on the tDol hon d lea. Insert G gage enter the Indenter opening, but must not pass end as shown. Gage must pass freely between completely through the opening. indenter tips. RED GREEN INDENTER INDENTER CAUTION TOOL HANDLE MUST BE IN OPEN POSITION WHENEVER TURRET IS BEING INSTALLED, REMOVED, OR RELEASED. DAMAGE MAY RESULT TO TURRET HEAD AND CRIMP TOOL. CARE OF TOOL There is virtually no maintenance required. Howev er, it is a good practice to keep indenter tips free of residual color band deposits and other debris. A small wire brush may be used for this purpose. We strongly recommend that you: 1. DO NOT immerse tools in cleaning solution. 2. DO NOT spray oil into tool to lubricate. 3. DO NOT attempt to disassemble tool or make repairs. This is a precision hand crimp tool and should be handled as such. DAN IELS offers complete refurbishing and recalibration services. DANIELS engineers and manufactures complete tool kits to satisfy individual customer requirements, such as total aircraft support, general shop maintenance or production, on board ship and vehicle service, etc. LIMITATION PE UABILIIY DANIELS MANUFAClURING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NAl JRE OR KIND RESULTING FROM 11-IE USE. OR MISUSE. OF ANY OF ITS PROOUCTS. OWNERS AND USERS OF DMC PRODUCTS ASSUME FlJLL RESPONSIBILITY FOR INSTRUCTING 11-IEIR EMPLOYEES IN 11-IE PROPER AND SAFE USE OF SUCH PRODUCTS. LIMITED WARRANTY DMC (Dan1ela Manufacturing Corparat1an) warrants each new product IP:lld by it t1i be free fri,m dei t5 in materi11I and Mlrkman5hip undi::r minn11I uaa ond service. DMC a obllgotlon under thla warranty la limited to the fraa correction or, at DMC s opt1on, the refund of the pu rc:hase pr1ce of any such produ, ,l which pros dcli:, ,li in normol sc:rvii:c: within ninety (90) d11y:, ciftc:r dallvery to the ffret uaar provided that the product la returned to DMC with all , transportation charges prepaid and which shall appear to DMC s satisfaction , ofter DMC s inapaclion, to hove bean defective in material or wor1cmonahip, It being underetood thot DMC producta 11re not consumer producta. This w11rr11n ty 5h1 1II n1it , ,Qvc,r 11ny d<im<igc ti , , iny produ i t whic:h, in the gpin itn 1if DMC, waa caused by normal waor, misuse, improper operation, tampering, negleci or acc1dant. This warranty 1s In lieu of all other warrantlaa expr eaa 1ir impli,::,d , Ni , wm inty, , xprc55 gr- implied, i5 m11de 1ir <iuth11rizi::d t1i be m11de or aaaumed with respect to producta of Danlela Manufacturing Corporation other than thMe herein set forth. 2 OF 2