( CONTA CT FROM THIS SI DE ONLY DANIELS ,:= MANUACTURING CIRCULAR INDENT HAND AUi CrJRPORA TION - DATASHEET CRIMP TOOL GS200-1 THIS HAND TOOL MUS T NO T BE USED IN ANY POWERED SE E REVERSE SIDE FOR IMPORTANT INFORMATION CONCERNING PRES AS DEFINED BY OSHA CFR 1910.211 ( 46) LIMITED WARRANTY, AND LIMI TA TION Of LIABIL I TY. INDENTER HOW TO USE THE DANIELS GS200 1 - OPEN ING INSERT GO /N 0-GO GAGE HAND CRIMPING TOOL &: POSITI ONER ENTRY SIDE) GENERAL INFORMATION 1. Designation GS200- 1 refers to the hand crimping tool only. It is used with G2P3.30 positioner. 2. The tool has a double acting ratchet. Note that the tool cannot be opened without completing the cycle. 3. The GS200-1 has a single die closure --- HANDLE IN which produces a circular crimp on CLOSED POSITION , the outer contacts, part numbers HANDLE IN ,,/ - M39029/27, M39029/2B and OP EN POSITION ---- - - ====::: M39029/75. INSTALLA TION OF POSITIONER OATAPLA1 1. Tool must be in open position. 2. Place positioner onto retainer ring with socket head screws lined up with tapped holes. 3. After positioner is se<ited against retainer SOCKET HEAD SCREWS ring, tighten socket head screws with 9/64 inch socket head screw key. DANIELS CATALOG NUMBERS CRIMPING INSTRUCTIONS DESCRIPTION DANIELS CATALOG NO. 1. Insert contact and prepared wire CRIMP TOOL ONLY GS200-1 through the indenter opening into POSlllONER ONLY G2P330 positioner. INSPECTION GAGE G443 2. Squeeze handle9 together until ratchet releases. Handle will return to open position. Rotate crimped contact 45 GAGE GO NO-GO CRIMP B A and crimp again. Remove crimped PART NO. DIA DIA TOOL assembly. 0443 .1420 .1460 GS200-1 REMOVING POSl110NER GREEN NO-G 1. Loo9en socket head 9crews until threads are disengaged from positioner guide and L remove with a straight lifting motion. AY- G44J GAGING INSTRUCTIONS M22520/3-15 G GAGING NO-G GAGING Operate tool to ful ly cloBBd position. Maintain firm Operate tool to fully cloBBd position. Maintain firm hand pressure on the tool handles. InsertG gage hand pressure on the tool handles. InsertNO-G end as shown. Gage must asa freely between p gage end as ehown. TheNO-G gage may partially Indenter tips. enter the indenter opening, but must not pass completely through the opening. RED GREEN C UTION A DO NOT CRIMP GAGE c:::d6:::: INDENlER INDENTER DANIELS MANUFACTURING CORP., 526 lHORPE ROAD. ORLANDO, FL 32824. USA. PHONE 407 /l .55 6161, FAX 407 /l .55-6884 - COP fRIGHT C 2001 DANIELS MANUFAClUR ING CORP., USA. WWW.DMCTOOLS.OOM E MAIL: DMCCIIOMCTOOI...S.COM ALL RIGHTS RESERVED - 09/01 REV. A 1 OF 2 GS200-1-DS DATASHEET CARE OF TOOL There is virtually no maintenance required. However, it is a good practice to keep indenter tips free of residual color band deposits and other debris. A small wire brush may be used for this purpose. We strongly recommend that you: 1. DO NOT immerse tools in cleaning solution. 2. DO NOT spray oil into tool to lubricate. 3. DO NOT attempt to disassemble tool or make repairs. This is a precision hand crimping tool and should be handled as such. DMC offers complete refurbishing and recalibration services. DMC specially engineers and manuf actures complete tool kits to satisfy individual customer requirements, such as total aircraft support, general shop maintenance or production, on board ship and vehicle service, etc. LIMITATION OF LIABILITY DANIELS MANUFAClURING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND RESULTING FROM THE USE, OR MISUSE, OF ANY OF ITS PRODUCTS. OWNERS AND USERS OF DMC PRODUCTS ASSUME FULL RESPONSIBILITY FOR INSTRUCTING lHEIR EMPLOYEES IN THE PROPER AND SAFE USE OF SUCH PRODUCTS. LIMITED WARRANTY DMC (Daniels Manufacturing Corporation) warrants each new product sold by it to be free from defects in material and workmanship under normal use and service. DMC s obligation under this warranty is limited to the free correction or, at DMC s option, the refund of the pur-chase price of any such product which proves defective rn normal service within ninety 90) days af1er delivery to the fir st user, provided that the product is returned to DMC with all tr-ansportation charges prepaid and which shall appear to DMC s satisfaction, after DMC s in spection, to have been defective in material or workmanship, it being understood that OMC pr-oducts are not consumer products. This warraniy shall not cover any damage to any product which, in the opinion of DMC, was caused by normal wear, misuse, improper opera1ion, tampering, neglect or acciden1. This warranty is in lieu of all other warranties express or implied. No warranty, express or implied, is made or authorized to be made or assumed with respeci to products of Daniels Manufacturing Corporation other than those herein set forth. 2 CF 2