llll .. OAN/El.S MANUFACTURING OPEN FRAME HAND CRIMP - CrJRPORA 710N DATASHEET TOOL HX3 THIS HAND TOOL MUST NOT BE USED IN ANY POWERED SEE REVERSE SIDE FOR IMPORTANT INFORMATION CONCERNING PREss AS DEFINED BY OSHA AT CFR 1910.211 (46) LIMITED WARRANTY, AND LIMITATION OF LIABILITY. HOW TO USE THE DANIELS HX3 (M22520/10-01 ) DIE RAIL CRIMP TOOL AND DIES GENERAL INFORMATION DIE RAIL The DANIELS HX3 crimp tool is designed to crimp various sizes and types of ferrules, coaxial connectors, con tacts, splices and term in a I I u gs to cables and wires. Interchangeable dies may be installed and locked in place with pins. FIG. 1 CAUTION: BEFORE ATTEMPTING TO REMOVE DIES FROM TOOL, ASSURE THAT ALL LOCK PINS TAP WITli HAMMER HAVE BEEN REMOVED (SEE FIGURE 4). FAILURE TO DO SO MAY RESULT IN SERIOUS DAMAGE TO THE TOOL. DIE INSTALLATION 1. Align die rail slots in die halves wit h the rail in DIE REMOVAL TOOL crimp tool and push shank of dies into holes. (HX3-82) Dies will snap into place. (See Figure 1) FIG. 2 2. Close handle to make sure dies are properl y seated. The tool is now ready for use. DIE REMOVAL 1. With crimp tool handle open, place die removal tool against end of knockout pin and tap gentl y with small hammer See Figure 2). The die will be released from the front die holder. It can new be removed by hand. PULL HANDLE 2. Close the crimp tool handle and slide the die removal tool between the die and tool body (See Figure 3). Pull handle open with a snap action. FIG. 3 The die will be released and can then be removed by hand. PERMANENT DIE ASSEMBLY 1. Install dies in crimp tool. 2. Drive lock pins, supplied with dies, through holes and flush with outside surfaces. Long pin through tool body and short pin through push rod. (see Figure 4) NOTE: Die removal tool part number HX3-82 is FIG. 4 furnished with crimp tool. (If die removal tool is not available, a rod approximately 3/16 NOTE: Use onlyx series dies with the diameter X 1 3/4 long may be used) HX3 hand tool. DANIELS MANUFAClURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA, PHONE 407 /855-6161, FAX 407 /855-6884 COPYRIGHT() 2005 DANIELS MANUFAClURING CORP., USA. WWW.DMCTOOLS.COM E-MAIL DMCOOMCTOOLS.COM ALL RIGHTS RESERVED. REV. B HX3-DS 4./05 m .. OANIEJ..S MANUACTIJRING - CORPORA 710N DATASHEET HEX DIE GAGING 1. Hold the tool handles firmly closed. 2. Insert the GO gage (green) member as shown gaging only those hex flats parallel to the die face (parting line). The GO gage member should freely enter the die cavity. ( ) 3. Attempt to insert the NO-GO gage red member in the same manner. The NO-GO gage member may enter slightly into the die cavity, but shall not pass fully through the cavity. If the NO-GO gage member does enter the cavity fully, the die is worn and should be reploced. GAGING DIMENSION CAUTION: DO NOT CRIMP THE GAGE MEMBER TO DO SO MAY SERIOUSLY DAMAGE THE DIE SET. TOQL HANDJ E GENERAL INFORMATION (CLOSED) The DAN IELS HX3 crimp tool features a system of interchangeable dies . There are already a wide variety of these dies, available at DANIELS. As new requir ements evolve, the ongoing process of developing new die sets continues. CARE OF TOOL We strongly recommend that you: 1. DO NOT immers e tools in cleaning solution. 2. DO NOT spray oil into tool to lubricate. 3. DO NOT attempt to disassemble tool or make repairs. This is a precision crimp loal ond should be handled os su ch. DM C offers complete refurbishing and recalibration services. DMC specially engineers and manufactures complete tool kits to satisfy individual customer requirements. such as total oircraft support. generol shop maintenonce or production, on board ship and vehicle service, etc. LIMIIAIIPN OE LIABILITY DANIELS MANUFACTIJRING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES IF NolY NATURE OR KIND RESULTIN FROM lltE USE, OR MISUSE, CJ ANY OF ITS PRODUCTS. OWNERS AND USERS OF DMC PRODUCTS ASSUME FlJLL RESP<lNSIBILITY FOR INS1RUC11NC THEIR EMPLOYEES IN lHE: PRCf ER AND SAFE USE OF SU0-1 PROOUC TS.. LIMITED WARRANTY DMC (D11n1,1, M 11nufllc:tur1ng Corpor11tlon) w, irrants ch new prod.ict oald by it lo be f fram d11t..cus in mat.rial and ...,,.kmanship und11r ncrmal u N ond swvlc:e , DMC 8 CJbllgotron undw thle wcirrcmty Is llmlt9d to the fr.e cti11n or. at DM s aptian. t n,fund af th11 purcah pric11 11f any such product wh lch pruvee dBfecl:l 11 tn nmal eervlce w1th 1 n lnely (90) dcye aflt1r dol i..,ry tc t first u r pravid that t praducl is n,tud ta CMC with all , tranaportclloo chageB prepaid and which &hall cppEKT to DMC s ectlafoctlan aftl I DM inspl cii1. to ha.., dl fl cl in matl rial or warkman lhip , It be hg u n darataod that DMC producla cm,, not conBJmer product11o. Thia waTa1ly shall nol: r a,y damagl lio a,y prod.icl whh , in the api,ii,n i,f DMC. waa cauaed by normal Mar. mlauae. Improper apar Cltlon lGmperlng, , , n ll ll t or <1CC:ldent Thl8 w11rr11nty Is n lieu of oll other worrantles e,cprc:SIJ or ll nplled. No warranty, eocpreaa ar lm piled, le mada or OJthorlZAld ta Ila made or os11Umed with &P41Ct to product, of D0nl111le Monuf<1cturng CorporatlCJn other tha1 thoae h arern aet forth.