- = - CLIP = SAFETY - ----j = - = - DAN1LS ,,,. MANUFACTURING MINIATURE ADJUST ABLE .,, =:r jv CORPORATION DATASHEET CRIMP TOOL MH800 HOW TO USE DANIELS MHSOO TOOL IN OPEN POSITION - BASIC CRIMP TOOL AND RELATED POSITIONERS - GENERAL INFORMATION - - - -- - - - - - 1. Designation MHSOO refers to the basic - - f - - - -- - - ,,,,.. - tool without positioners. The wire crimp .,. <, --: .,. - TOOL IN CLOSED POSITION - - - - - range is 20 AWG to 32 AWG. -- - - - - - 2. The tool has a double acting ratchet. - Note that the tool cannot be opened without completing the cycle. TOOL PREPARATION 1. Tool must be in open position. 2. Remove safety clip from positioner guide. 3. Select Positioner for contact to be crimped. SELECTOR KNOB 4. Insert Positioner into positioner guide and turn 90 degrees until bayonet pins lock. 5. Install safety clip into positioner guide (optional). 6. Wire size and corresponding selector number are shown on dataplate. 7. With tool still in open position, raise and rotate selector knob until number POSI TION ER indicated on dataplate for wire size to be TYPE crimped is in line with Sel. No. arrow. GAGE CRIMPING INSTRUCTIONS GO NO-GO SEL A B PART NO. DIA DIA NO 1. Insert contact and prepared wire into G100 .0200 .0220 3 indenter opening from side opposite the Position er. 2. Squeeze handles together until ratchet CAUTION releases. Handle will return to the open DO NOT CRIMP GAGE position. Remove crimped contact and wire. GREEN NO-G REMOVING POSITIONER I 1. Remove safety clip and reverse procedure described in step four ( 4) above. A G100 NO-G GAGING GAGING INSTRUCTIONS Operate tool to fully closed position. Maintain firm G GAGING hand pressure on the tool handles. InsertNO-G gage end as shown. TheNO-G gage may partially Operate tool to fully closed position. Maintain firm enter the indenter opening, but must not pass hand pressure on the tool handles. InsertG gage completely through the opening. end as shown. Gage must pass freely between indenter tips. GAGING LIMITS SELECTOR A .0001 .0001 B RED GREEN NUMBER GO DIA NO-GO DIA 1 .0140 .0160 2 .0170 .0190 .0200 .0220 3 INDENTER INDENTER 4 .0230 .0250 5 .0270 .0290 6 .0310 .0330 7 .0350 .0370 8 .0400 .0420 DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA, PHONE 407/855-6161, FAX 407/855-6884 COPYRIGHT 2000 DANIELS MANUFACTURING CORP., USA. WWW.DMCTOO.S.COM E-MAIL: DMC DMCTOOLS.COM ALL RIGHTS RESERVED. 5/05 REV. C MH800-DS ,aADANIF:LS ,,,. MANUFACTURING w CORPORA T/ON -,,.,, , DATASHEET CARE OF TOOL It is a good practice to keep indenter tips free of residual color band deposits and other debris. A small wire brush may be used for this purpose. We strongly recommend that you: 1. DO NOT immerse tools in cleaning solution. 2. DO NOT spray oil into tool to lubricate. 3. DO NOT attempt to disassemble tool or make repairs. This is a precision crimping tool and should be handled as such. DANIELS offers complete refurbishing and recalibration services. DANIELS specially engineers and manufactures complete tool kits to satisfy individual customer requirements, such as total aircraft support, general shop maintenance or production, on board ship and vehicle service, etc. LIMITATION OF LIABILITY DANIELS MANUFACTURING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND RESULTING FROM THE USE, OR MISUSE, OF ANY OF ITS PRODUCTS. OWNERS AND USERS OF DMC PRODUCTS ASSUME FULL RESPONSIBILITY FOR INSTRUCTING THEIR EMPLOYEES IN THE PROPER AND SAFE USE OF SUCH PRODUCTS. LIMITED WARRANTY DMC (Daniels Manufacturing Corporation) warrants each new product sold by it to be free from defects in material and workmanship under normal use and service. DMC s obligation under this warranty is limited to the free correction or, at DMC s option, the refund of the purchase price of any such product which proves defective in normal service within ninety (90) days after delivery to the first user, provided that the product is returned to DMC with all transportation charges prepaid and which shall appear to DMC s satisfaction, after DMC s inspection, to have been defective in material or workmanship, it being understood that DMC products are not consumer products. This warranty shall not cover any damage to any product which, in the opinion of DMC, was caused by normal wear, misuse, improper operation, tampering, neglect or accident. This warranty is in lieu of all other warranties express or implied. No warranty, express or implied, is made or authorized to be made or assumed with respect to products of Daniels Manufacturing Corporation other than those herein set forth.