Dl .,..DANIE:LS MANUFACTURING WA27-309-2C .... CORPORATION W DATASHEET PNEUMATIC CRIMP TOOL SEE PAGE 3 FOR IMPORTANT INFORMATION CONCERNING LIMITED WARRANTY, AND LIMITATION OF LIABILITY. ACCESSORIES, GAGING PRODEDURES AND SPECIFICATIONS SIZE GENERAL SPECIFICATIONS Length: 12 Width: 2.75 Weight: 5 lbs. * Pneumatic Tools are designed with up to 8 die closures, changeable by a selector knob. CRIMPING RANGE The tool also has a full cycle ratcheting Use with size 10 and smaller contacts only. control mechanism. Refer to Gaging Instructions below. ACCOMMODATIONS * The working pressure of the tool is 80-120 PSI. It is recommended that each tool be Tool will accommodate all Turret Heads and Positioners set up with a Regulator and a Filter relating to Daniels hand tool part numbers. (WA27RF). FOOT VALVE OPERATION * All Crimp Tools, Positioning Heads, Bench Depress pedal and hold momentarily while tool crimps Mounts, and Gages must be ordered then release to complete tool cycle. separately by part number. --12-3001 9 FOOT AIR HOSE (SUPPLIED WITH TOOL) CRIMP TOOL (CONNECT TO PORT 4) AIR SUPPLY WA10 A FOOT VALVE (SUPPLIED WITH TOOL) WA27RF (OPTIONAL) BM-2 BENCH MOUNT (SUPPLIED WITH TOOL) CUSTOMER SUPPLIED (CONNECT TO PORT 1) GAGING INSTRUCTIONS CAUTION DO NOT CRIMP GAGE GAGE A GO NO-GO SELECTOR B PART NO. DIA. DIA. SETTING l G436 .061 .066 4 AY- G436 DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA, PHONE 407 /855-6161, FAX 407 /855-6884 COPYRIGHT O 2007 DANIELS MANUFACTURING CORP., USA. WWW.DMCTOOLS.COM E-MAIL: DMCCIOMCTOOLS.COM ALL RIGHTS RESERVED WA27-309-2C-DS 9/07 REV. F 1 OF 3 D1 .. DAN/LS MANUFACTURING ..... CORPORATION W DATASHEET NO-G GAGING G GAGING Operate tool to fully closed position. InsertNO G Operate tool to fully closed position. InsertG gage end as shown. TheNO G may partially enter gage end as shown. Gage must pass freely the indenter opening, but must not pass completely between indenter tips. through the opening. SEL. A .0001 .0001 B NO. GO DIA NO-GO DIA RED 1 .036 .041 2 .045 .050 3 .052 .057 INDENlER 4 .061 .066 .074 5 .069 6 .076 .081 7 .086 .095 8 .100 .110 CHECKING THE FULL CYCLE RATCHETING MECHANISM The ratcheting mechanism can be checked for proper functioning by the following procedure. 1. Adjust the air line pressure to 15 PSI. 2. Conduct a crimp using the appropriate contact and wire. The indenters will not reach the fully closed position and the contact will be locked in if the ratcheting mechanism is functioning properly. 3. To release the partially crimped contact, increase the air line pressure to 80-120 PSI and operate. The tool will then complete the crimp allowing the indenters to return to the fully open position. RELEASING A PARTIALLY CRIMPED CONTACT To release a partially crimped contact, proceed as follows: 1. Increase the air pressure to 120 PSI and operate the unit. ( If increasing the air pressure does not release the contact, ) proceed as follows: 2. Turn the selector knob clockwise to the highest lockable setting. ) (Selector knob must be in the locked position before proceeding. Operate the unit. 3. If release has not been achieved after several attempts, contact DMC Service Department. 2 OF 3