4. Connect supply wires to luminaire wire leads or terminal block per the attached wiring diagrams Champ LED Luminaires using methods that comply with all applicable codes. See Figure 2b. Tighten all electrical connections. VMV Series LED Fixtures 5. Close driver housing onto cover module, making Installation & Maintenance Information IF 1743 sure that all wires are safely inside driver housing. Tighten captive closing screw to 30 in.-lbs. (3.4 SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE N-m). Ensure two (2) bosses on driver housing are Luminaire construction is designed for use indoors and outdoors in in contact with cover module. APPLICATION marine and wet locations, where moisture, dirt, corrosion, vibration 6. Turn power on. Champ VMV Series Luminaires are suitable for use in the following and rough usage may be present. hazardous (classified) areas as defined by the National Electrical Code FIGURE 2a (NEC ). Refer to the luminaire nameplate for specific classification information, maximum ambient temperature suitability and corresponding operating temperature (T-code). LINE VMV: VMV3L 11L: NEUTRAL 100-277 VAC/100-250 VDC NEC/CEC L (BROWN) + POS Ex nA nR IIC T6 Gc -40C to +40C Class I, Division 2, Groups A, B, C, D INPUT - NEG Ex nA nR IIC T5 Gc -40C to +55C Class II, Groups E, F, G Ex nA nR IIC T4 Gc -40C to +65C Class III N (BLUE) GND Ex tb IIIC T72C Db IP66 -40C to +40C Class I, Zone 2 nA nR DRIVER Ex tb IIIC T87C Db IP66 -40C to +55C Zone 21 tb - (BLACK) Ex tb IIIC T92C Db IP66 -40C to +65C Simultaneous Presence Wet Locations, Type 4X OUTPUT ** II 3 G Ex nA nR IIC T6 Gc -40C to +40C + (RED) II 3 G Ex nA nR IIC T5 Gc -40C to +55C ** UL Standards II 3 G Ex nA nR IIC T4 Gc -40C to +65C UL 844 Hazardous (Classified) II 2 D Ex tb IIIC T72C Db IP66 -40C to +40C UL1598 Luminaires, UL1598A Marine II 2 D Ex tb IIIC T87C Db IP66 -40C to +55C II 2 D Ex tb IIIC T92C Db IP66 -40C to +65C L (BROWN) CSA Standard L SUPPLY WIRE CSA C22.2 No. 137 INPUT N (BLUE) VMVAL, RL, GL, BL: N IEC/ATEX Standards DRIVER IEC 60079-0:2011 / EN 60079-0:2012 100-277 VAC G IEC 60079-15:2010 / EN 60079-15:2010 Ex nA nR IIC T5 Gc -40C to +40C - (BLACK) IEC 60079-31:2008 / EN 60079-31:2009 Ex nA nR IIC T4 Gc -40C to +55C OUTPUT IEC 60529:2001 / EN 60529:2001 Ex tb IIIC T60C Db IP66 -40C to +40C + (RED) IEC 60598-1:2008 / EN 60598-1:2008 TERMINAL BLOCK Ex tb IIIC T75C Db IP66 -40C to +55C IEC 60598-2:2008 / EN 60598-2:2008 ** II 3 G Ex nA nR IIC T5 Gc -40C to +40C Fixture Markings II 3 G Ex nA nR IIC T4 Gc -40C to +55C (4X) SPLICE CONNECTION ** DRIVER COMPARTMENT IECEx UL 13.0052X II 2 D Ex tb IIIC T60C Db IP66 -40C to +40C DEMKO 13 ATEX 1305741X II 2 D Ex tb IIIC T75C Db IP66 -40C to +55C GROUND DEMKO 13 ATEX 1475031X ** See Table 1 for temperature codes + P1 - + P2 - Input voltage: LED BOARD MOUNT Open LED SUBASSEMBLY 100-277 VAC 50/60 Hz CONNECTORS FIGURE 1 Hinge WIRING DIAGRAM 100-250 VDC 347-480 VAC 50/60 Hz 9L/11L CONFIGURATION 5L/7L S892 REDUNDANT DRIVER CONFIGURATION WARNING To avoid the risk of fire, explosion or electric shock, this product Set Screw Ground Wires should be installed, inspected and maintained by a qualified electrician only, in accordance with all applicable electrical codes. LINE WARNING WARNING NEUTRAL To avoid electric shock: + POS To avoid explosion: Be certain electrical power is OFF before and during installation and - NEG Make sure the supply voltage is the same as the luminaire voltage. maintenance. GND Do not install where the marked operating temperatures exceed Luminaire must be supplied by a wiring system with an equipment the ignition temperature of the hazardous atmosphere. grounding conductor. L (BROWN) L Do not operate in ambient temperatures above those indicated on To avoid burning hands: INPUT the luminaire nameplate. N (BLUE) N SUPPLY WIRE Make sure lens and housing are cool when performing Use proper supply wiring as specified on the luminaire nameplate. DRIVER maintenance. G All gasket seals must be clean. - (BLACK) INSTALLATION OUTPUT Before opening, electrical power to the luminaire must be turned + (RED) off. Keep tightly closed when in operation. MOUNTING: To reduce the risk of ignition due to electrostatic discharge, avoid 1. Mount the cover module in its support position. TERMINAL BLOCK contact with the luminaire while explosive atmosphere is present. Ceiling and wall mount: mark and drill desired location on mounting Clean only with damp cloth. surface. Secure with 1/4 (6mm) bolts or lag screws (not (2X) SPLICE CONNECTION provided). DRIVER COMPARTMENT Wiring Pendant, cone, stanchion mount: securely thread onto the + P1 - GROUND appropriate NPT size conduit. Tighten set screw located in the 1. Pull field wiring into cover module. conduit hub. See Figure 1. 2. Close all unused conduit entries with conduit plugs provided. To Eatons Crouse-Hinds HTL thread lubricant must be added to the prevent galling and to ensure watertightness, lubricate conduit conduit threads to prevent water from entering the fixture. LED SUBASSEMBLY plugs with Eatons Crouse-Hinds HTL lubricant before installing, LED BOARD MOUNT and secure wrench-tight with at least five (5) full threads engaged (42-52 ft.-lb. for 3/4 plugs, and 58-68 ft.-lb. for 1 plugs). CONNECTORS WIRING DIAGRAM 3. Hang LED luminaire on the cover module hinge hook. See Figure 3L/5L/7L CONFIGURATION 2a. FIGURE 2b IF 1743 06/15 Copyright 2015, Eatons Crouse-Hinds Business Page 1 IF 1743 06/15 Copyright 2015, Eatons Crouse-Hinds Business Page 2 + (YELLOW / RED STRIPE) - (YELLOW / BLACK STRIPE)WIRE GUARD INSTALLATION CHAMP LED SAFETY CABLE (NEC/CEC ONLY) 5. Verify all electrical connections are tightened. WARNING Loosen but DO NOT completely remove wire guard screw. If already 1. Pass cable though the Kwik-Loc adjustment in hole in the loosened, move to next step. To avoid electric shock: direction of the arrows. Set wire guard in place by pushing it over the bottom rim of the fixture Be certain electrical power is OFF before and during installation and maintenance. Luminaire must be supplied by a wiring system with which is on the lowest casting until it sits in place above that rim. Ensure that the wire guard is in place around the complete bottom and an equipment grounding conductor. is not partially in place above the rim. To avoid burning hands: Tighten the screw attached to wire guard until guard is securely Make sure globe or refractor and lamp are cool when performing 2. Loop the cable around the fixture body (between the fins and attached to bottom casting. The screw will be tight enough when the nd maintenance. driver housing) and back though the Kwik-Loc 2 adjustment wire guard can no longer easily rotate on the fixture. pin hole in the direction of the arrows. NOTE: The sheet metal tabs which the screw goes through do not INSTALLATION CHECKLIST 6. Verify all wires are safely and neatly inside driver need to be touching for the guard to be securely fastened the wire housing and not on top of wire terminal. Close driver guard will be secure without those two tabs touching one another. 1. Verify sufficient HTL lubricant is on conduit plugs housing onto cover module. (recommend approximately 1/8 bead around the first thread of plug) and that all unused conduit entries on the cover module are closed with lubricated plugs. 3. Pull the cable in the 2nd adjustment pin hole, ensuring the cable and Kiwk-Loc is snug around the fixture. 4. Confirm engagement of the lock. 5. Attach hook at end of cable to support structure (anchor). FIELD ASSEMBLED FIXTURES Champ VMV Series Lighting Fixtures, 50-140 Watt 7. Verify captive closing screw is tightened to 30 in.-lbs. (3.4 N-m) and two (2) bosses on driver housing are in 2. Verify conduit plugs are installed to at least five (5) contact with cover module. MOUNTING MODULE SERIES MOUNTING MODULE NOTES: full threads into the cover module conduit entries. PENDANT ANGLED CEILING WALL STANCHION - 2: indicates 3/4 NPT thread - 3: indicates 1 NPT thread APM2 BPM2 CM2 TWM2 JM5 PM5 - 5: indicates 1-1/2 thread APM3 BPM3 CM3 TWM3 - Pendant, angled, ceiling and stanchion mounts HPM2 have one (1) conduit entry ceiling and wall mounts have five (5) conduit entries VMV*L PVM*L 3. Verify installed conduit plugs are torqued to 42-52 4. Electrically check to make sure that all connections are clean MAINTENANCE ft.-lbs. for 3/4 plugs and 58-68 ft.-lbs. for 1 plug. and tight. 1. Perform visual, electrical and mechanical inspections on 5. Mechanically check that all parts are properly assembled. a regular basis. The environment and frequency of use 6. If the lens is removed from the fixture, the lens gasket must be should determine this. However, it is recommended that replaced to maintain restricted breathing ratings. checks be made at least once a year. We recommend an Electrical Preventive Maintenance Program as described in the REPLACEMENT PARTS National Fire Protection Association Bulletin NFPA No. 70B: Recommended Practice For Electrical Equipment Maintenance Eatons Crouse-Hinds VMV and NVMV Series Champ Luminaires are (www.nfpa.org). designed to provide years of reliable lighting performance. However, 2. The lens should be cleaned periodically to ensure continued should the need for replacement parts arise, they are available through lighting performance. To clean, wipe the lens with a clean, your authorized Eatons Crouse-Hinds distributor. Assistance may also damp cloth. If this is not sufficient, use a mild soap or a liquid be obtained through your local Eatons Crouse-Hinds representative. cleaner such as Collinite NCF or Duco 7. Do not use an abrasive, strong alkaline or acid cleaner. Damage may result. Eatons Crouse-Hinds Sales Service Department, 1201 Wolf Street, 4. Verify supply wires are connected to luminaire wire 3. Visually check for undue heating evidenced by discoloration Syracuse, New York 13208, Phone (866) 764-5454. leads (or terminal block) per wiring diagrams. of wires or other components, damaged parts or leakage evidenced by water or corrosion in the interior. Replace all worn, damaged or malfunctioning components, and clean gasket seals before putting the luminaire back into service. Zone 21 AEx tb IIIC Driver Supply Class II, Simultaneous Class III, Div 1 Ambient Class I, Div 2 Class I, Zone 2 Option Wire Div. 1 Rating Class II, Div1, Groups E, F, and G UNV1 40C 75C T5 T3C T5 T6 T66C UNV1 55C 90C T4A T3B T5 T5 T83C UNV1 65C 90C T4A T3B T4A T5 T92C UNV34 40C 75C T5 T3C T3C T4 T70C UNV34 55C 90C T4A T3A T3A T4 T85C RL, GL, 40C 75C T6 T4A T5 T5 T60C BL, AL RL, GL, 55C 90C T6 T4A T4A T4 T75C BL, AL All statements, technical information and recommendations contained herein are based on information and tests we believe to be Table 1 reliable. The accuracy or completeness thereof are not guaranteed. In accordance with Crouse-Hinds Terms and Conditions of Sale, and since conditions of use are outside our control, the purchaser should determine the suitability of the product for his intended use and assumes all risk and liability whatsoever in connection therewith. Eatons Crouse-Hinds Business IF 1743 1201 Wolf Street, Syracuse, New York 13208 Revision 1 IF 1743 06/15 Copyright 2015, Eatons Crouse-Hinds Business Page 3 Copyright 2015 New 06/15