K3G200-BD64-04 Operating instructions ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES Bachmhle 2 Please read these operating instructions carefully before starting to work D-74673 Mulfingen with the device. Observe the following warnings to prevent malfunctions Phone +49 (0) 7938 81-0 or physical damage to both property and people. Fax +49 (0) 7938 81-110 These operating instructions are to be regarded as part of this device. info1 de.ebmpapst.com If the device is sold or transferred, the operating instructions must www.ebmpapst.com accompany it. CONTENTS These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention. 1. SAFETY REGULATIONS AND NOTES 1 1.1 Levels of hazard warnings 1.1 Levels of hazard warnings 1 These operating instructions use the following hazard levels to indicate 1.2 Staff qualification 1 potentially hazardous situations and important safety regulations: 1.3 Basic safety rules 1 DANGER 1.4 Electrical voltage 1 Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Compliance with 1.5 Safety and protective functions 2 the measures is mandatory. 1.6 Electromagnetic radiation 2 WARNING 1.7 Mechanical movement 2 Indicates a potentially hazardous situation which, if not avoided, 1.8 Emission 2 could result in death or serious injury. Exercise extreme 1.9 Hot surface 2 caution while working. 1.10 Transport 2 CAUTION 1.11 Storage 2 Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage of property. 1.12 Disposal 2 NOTE 2. PROPER USE 3 A potentially harmful situation can occur and, if not avoided, can lead to property damage. 3. TECHNICAL DATA 4 3.1 Product drawing 4 1.2 Staff qualification 3.2 Nominal data 5 The device may only be transported, unpacked, installed, operated, 3.3 Data according to ErP directive 5 maintained and otherwise used by qualified, trained and authorised technical staff. 3.4 Technical features 5 Only authorised specialists are permitted to install the device, to carry 3.5 Mounting data 5 out a test run and to perform work on the electrical installation. 3.6 Transport and storage conditions 5 1.3 Basic safety rules 3.7 Electromagnetic compatibility 5 Any safety hazards stemming from the device must be re-evaluated 4. CONNECTION AND START-UP 6 once it is installed in the end device. 4.1 Connecting the mechanical system 6 Observe the following when working on the unit: 4.2 Connecting the electrical system 6 Do not make any modifications, additions or conversions to the device without the approval of ebm-papst. 4.3 Connection of the cables 6 4.4 Connection screen 7 1.4 Electrical voltage 4.5 Checking the connections 8 Check the electrical equipment of the device at regular intervals, refer 4.6 Switch on device 8 to chapter 5.2 Safety test. 4.7 Switching off the device 8 Replace loose connections and defective cables immediately. 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 8 WARNING CAUSES AND REMEDIES Terminals and connections have voltage even with a unit that is shut off 5.1 Cleaning 9 Electric shock 5.2 Safety test 9 Wait five minutes after disconnecting the voltage at all poles before opening the device. CAUTION If control voltage is applied or a speed setpoint is stored, the motor automatically restarts, e.g. after a power failure. Danger of injury Item no. 53019-5-9970 ENG Revision 82270 Release 2014-10-21 Page 1 / 9 ebm-papst Mulfingen GmbH & Co. KG Bachmhle 2 D-74673 Mulfingen Phone +49 (0) 7938 81-0 Fax +49 (0) 7938 81-110 info1 de.ebmpapst.com www.ebmpapst.com Translation of the original operating instructionsK3G200-BD64-04 Operating instructions Keep out of the danger zone of the device. 1.8 Emission When working on the device, switch off the mains WARNING supply voltage and secure the latter from being switched on Depending on the installation and operating conditions, again. a sound pressure level greater than 70 dB(A) may arise. Wait until the device stops. Danger of noise-induced hearing loss After working on the device, remove any used tools or Take appropriate technical safety measures. other objects from the device. Protect operating personnel with appropriate safety equipment, e.g. hearing protection. 1.5 Safety and protective functions Also observe the requirements of local agencies. DANGER Missing safety device and non-functioning safety device 1.9 Hot surface If there is no safety device, you could be seriously injured, for CAUTION example if you reach into the running device or your hands are High temperature at the electronics enclosure sucked into it. Danger of burn injuries Operate the device only with a fixed and isolating safety Ensure that sufficient protection against accidental contact is protection and a fixed guard grille. provided. The guard must withstand the kinetic energy of a fan blade detaching at maximum speed. 1.10 Transport The device is a built-in component. You, the owner/ operator, are responsible for providing adequate protection for NOTE the device. Transport of device Shut down the device immediately if you detect a Transport the device in its original packaging only. missing or ineffective protective feature. Secure the device so that it does not slip, e.g. by using a clamping strap. 1.6 Electromagnetic radiation 1.11 Storage Interference from electromagnetic radiation is possible, e.g. in conjunction with open and closed-loop control devices. Store the device, partially or fully assembled, in a dry and If unacceptable emission intensities occur when the fan is installed, weatherproof manner in the original packing in a clean environment. appropriate shielding measures have to be taken by the user. Protect the device from environmental impacts and dirt until the final NOTE installation. Electrical or electromagnetic interferences after We recommend storing the device for a maximum up to one year to integrating the device in installations on the customer s guarantee proper operation and longest possible service life. side. Even devices explicitly suited for outdoor use are to be stored as Verify that the entire setup is EMC compliant. described prior to being commissioned. Maintain the storage temperature, see 1.7 Mechanical movement chapter 3.6 Transport and storage conditions. DANGER Rotating device 1.12 Disposal Body parts that come into contact with the rotor and impeller When disposing of the device, please comply with all relevant can be injured. requirements and regulations applicable in your country. Secure the device against accidental contact. Before working on the system/machine, wait until all parts have come to a standstill. WARNING Rotating device Long hair, loose items of clothing and jewellery could become entangled and pulled into the device. You could be injured. Do not wear any loose clothing or jewellery while working on rotating parts. Protect long hair by wearing a cap. Item no. 53019-5-9970 ENG Revision 82270 Release 2014-10-21 Page 2 / 9 ebm-papst Mulfingen GmbH & Co. KG Bachmhle 2 D-74673 Mulfingen Phone +49 (0) 7938 81-0 Fax +49 (0) 7938 81-110 info1 de.ebmpapst.com www.ebmpapst.com Translation of the original operating instructions