R4E180-AS11-09 Operating instructions ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION Bachmhle 2 Read these operating instructions carefully before starting work on the D-74673 Mulfingen device. Observe the following warnings to prevent malfunctions or Phone +49 (0) 7938 81-0 danger to persons. Fax +49 (0) 7938 81-110 These operating instructions are to be regarded as part of the device. info1 de.ebmpapst.com The device is only to be sold or passed on together with the operating www.ebmpapst.com instructions. CONTENTS These operating instructions may be duplicated and distributed to inform about potential dangers and their prevention. 1. SAFETY REGULATIONS AND INFORMATION 1 1.1 Hazard levels for warnings 1.1 Hazard levels for warnings 1 These operating instructions use the following hazard levels to indicate 1.2 Staff qualifications 1 1.3 Basic safety rules 1 potentially hazardous situations and important safety regulations: 1.4 Voltage 1 DANGER 1.5 Safety and protective features 2 Indicates an imminently hazardous situation which will result in 1.6 Electromagnetic radiation 2 death or serious injury if the specified actions are not taken. 1.7 Mechanical movement 2 Compliance with the instructions is imperative. 1.8 Emissions 2 1.9 Hot surface 2 WARNING Indicates a potentially hazardous situation which can result in 1.10 Transport 2 death or serious injury if the specified actions are not taken. 1.11 Storage 2 Exercise extreme caution while working. 2. INTENDED USE 3 CAUTION Indicates a potentially hazardous situation which can result in 3. TECHNICAL DATA 4 minor or moderate injury or damage to property if the specified 3.1 Product drawing 4 actions are not taken. 3.2 Nominal data 6 3.3 Technical description 6 NOTE 3.4 Mounting data 6 A potentially harmful situation can occur and, if not avoided, can 3.5 Transport and storage conditions 6 lead to property damage. 4. CONNECTION AND STARTUP 7 1.2 Staff qualifications 4.1 Mechanical connection 7 The device may only be transported, unpacked, installed, operated, 4.2 Electrical connection 7 maintained and otherwise used by suitably qualified, trained and 4.3 Connecting the cables 8 authorized technical staff. 4.4 Connection diagram 9 Only authorized specialists are permitted to install the device, to carry 4.5 Checking connections 10 out a test run and to perform work on the electrical installation. 4.6 Switching on the device 10 4.7 Switching off the device 10 1.3 Basic safety rules 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 10 The safety hazards associated with the device must be assessed again CAUSES AND REMEDIES following installation in the final product. 5.1 Cleaning 11 The locally applicable industrial safety regulations are always to be 5.2 Safety inspection 11 observed when working on the device. 5.3 Disposal 11 Keep the workplace clean and tidy. Untidiness in the work area increases the risk of accidents. Note the following when working on the device: Do not perform any modifications, additions or conversions on the device without the approval of ebm-papst. 1.4 Voltage Check the device s electrical equipment at regular intervals see Chapter 5.2 Safety inspection. Replace loose connections and defective cables immediately. DANGER Electrically charged device Risk of electric shock When working on an electrically charged device, stand on a rubber mat. Item no. 16478-5-9970 ENU Change 99365 Approved 2018-04-27 Page 1 / 11 ebm-papst Mulfingen GmbH & Co. KG Bachmhle 2 D-74673 Mulfingen Phone +49 (0) 7938 81-0 Fax +49 (0) 7938 81-110 info1 de.ebmpapst.com www.ebmpapst.com Translation of the original operating instructionsR4E180-AS11-09 Operating instructions CAUTION 1.7 Mechanical movement Electric charge on capacitor after device is switched off DANGER Electric shock, risk of injury Rotating device Discharge the capacitors before working on the device. Risk of injury to body parts coming into contact with the rotor or WARNING the impeller. Live terminals and connections even with device Secure the device against accidental contact. switched off Before working on the system/machine, wait until all Electric shock parts have come to a standstill. Wait five minutes after disconnecting the voltage at all poles WARNING before opening the device. Rotating device CAUTION Long hair and dangling items of clothing, jewelry and the like In the event of a fault, the rotor and the impeller will be can become entangled and be pulled into the device. Injuries energized can result. The rotor and the impeller have basic insulation. Do not wear any loose-fitting or dangling clothing or jewelry Do not touch the rotor and impeller once installed. while working on rotating parts. CAUTION Protect long hair with a cap. The motor restarts automatically when operating voltage 1.8 Emissions is applied, e.g. after a power failure. Risk of injury WARNING Keep out of the device s danger zone. Depending on the installation and operating conditions, When working on the device, switch off the line voltage the sound pressure level may exceed 70 dB(A). and ensure that it cannot be switched back on. Risk of noise-induced hearing loss Wait until the device comes to a stop. Take appropriate technical safety measures. Protect operating personnel with appropriate safety 1.5 Safety and protective features equipment such as hearing protection. DANGER Also observe the requirements of local agencies. Protective device missing and protective device not functioning 1.9 Hot surface Without a protective device there is a risk of serious injury, for CAUTION instance when reaching into the device during operation. High temperature on motor housing Operate the device only with a fixed protective device and Risk of burns guard grille. Ensure sufficient protection against accidental contact. The fixed protective device must be able to withstand the kinetic energy of a fan blade that becomes detached at 1.10 Transport maximum speed. There must not be any gaps which it is NOTE possible to reach into with the fingers, for example. Transporting the device The device is a built-in component. As the operator, you Transport the device in its original packaging only. are responsible for ensuring that the device is secured adequately. Secure the device so it cannot slip, e.g. by using a Stop the device immediately if you notice a missing or lashing strip. ineffective protective device. 1.11 Storage 1.6 Electromagnetic radiation Store the device, partially or fully assembled, in a dry place, protected against the weather and free from vibration, in the original Interference from electromagnetic radiation is possible, e.g. in conjunction packaging in a clean environment. with open- and closed-loop control devices. If impermissible radiation levels occur following installation, appropriate Protect the device against environmental effects and dirt until final shielding measures have to be taken by the user. installation. We recommend storing the device for no longer than one year in NOTE Electrical or electromagnetic interference after installing order to guarantee trouble-free operation and the longest possible the device in customer equipment. service life. Even devices explicitly intended for outdoor use are to be stored as Verify that the entire setup is EMC-compliant. described prior to commissioning. Maintain the storage temperature, see Chapter 3.5 Transport and storage conditions. Item no. 16478-5-9970 ENU Change 99365 Approved 2018-04-27 Page 2 / 11 ebm-papst Mulfingen GmbH & Co. KG Bachmhle 2 D-74673 Mulfingen Phone +49 (0) 7938 81-0 Fax +49 (0) 7938 81-110 info1 de.ebmpapst.com www.ebmpapst.com Translation of the original operating instructions