516 SERIES Rack And Panel Connectors Features: 0.150 (3.81mm) contact spacing x 0.130 (3.30mm) or 0.150 (3.81mm) row spacing with staggered grid Plug and receptacle in 20, 38, 56, 90 and 120 contact sizes Edacon hermaphroditic contact mating design Contact termination options include crimp, P.C. tail, wire hole and wire wrap Mating and unmating simplified with use of actuating screws Optional covers with side or top entry cable clamp in plastic or metal material available for all connector sizes Versatile metal cover design permits assembly or disassembly after cabling is complete plus cable entry style flexibility Actuating screws, locknuts, polarizing hardware, covers and contacts suitable for either plug or receptacle Polarizing hardware adjustable for 288 mating combinations Tools available for contact installation, removal, crimping and polarizing changes RoHS Compliant & UL Certified Specifications: Insulator Material Diallyl Phthalate, Thermoplastic Polyester or Polycarbonate UL 94V- 0 Color Green or Grey (For 120 Pin Only) Contact Material Copper Alloy Contact Plating Gold Plating over Nickel over entire contact Current Rating 8.5 amps Contact Resistance 10 milliohms maximum Dielectric Withstanding Voltage 2000 V AC rms at sea level Insulation Resistance 5000 megaohms minimum Operating Temperature -40C to +125C (Diallyl Phthalate Only) Operating Temperature -40C to +105C Insertion & Withdrawal Force 2 to 16 oz (0.56 to 4.45N) per contact position Example Part Number: 516-038-500-212 Series Total Number of Contacts Contact Code Style and Material Cover Code Hardware Code Series: Cover Code: Description: 516 0 No Cover Assembly Total Number of Contacts: 1 Plastic Cover, Top Entry Standard Clamp 020, 038, 056, 090 or 120 2 Plastic Cover, Side Entry Standard Clamp Contact Code: Description: Tail Size: Tail Length: 3 Plastic Cover, Top Entry Large Clamp 000 No Contacts Assembled ------------ ------------ 4 Plastic Cover, Side Entry Large Clamp 500 Wire Hole .110 x .024 (2.79 x 0.61) .245 (6.22) 5 Metal Cover, Side Entry 501 Taper Tail .110 x .024 (2.79 x 0.61) .245 (6.22) 6 Metal Cover, Top Entry 520 P.C. Tail .025 x .024 (0.64 x 0.61) .215 (5.46) Hardware Code: Description: 540 Wire Wrap .050 x .024 (1.27 x 0.61) .600 (15.24) 0 No Hardware 541 Wire Wrap .026 x .024 (0.66 x 0.61) .620 (15.70) 1 Actuating Screw & Polarizing Hardware 542 Wire Wrap .050 x .024 (1.27 x 0.61) .790 (20.07) 2 Locknut & Polarizing Hardware Style & Material: Style: Insulator Material: 5 Actuating Screw with No Polarizing Hardware 1 Plug Green Diallyl Phthalate 6 Locknut with No Polarizing Hardware 2 Receptacle Green Diallyl Phthalate 3 Plug Grey Polycarbonate 4 Receptacle Grey Polycarbonate 5 Plug Green Polyester 6 Receptacle Green Polyester customerservice edac.net www.edac.net516 SERIES Rack And Panel Connectors Ordering Code Notes: Crimp Characteristics 1) Crimp contacts are also available for 516 series connectors. Contacts may be ordered separately for Contacts and Crimp Tool Accommodate from 28AWG to 18AWG, Solid or Stranded Conductor pre-wired or select position assembly. Diameters from .012 (0.30) to .049 (1.25) and an Insulation diameter up to 0.074 (1.88) Multiple Smaller Gauge Wires may be Crimped Together Part Number Description Silhouette Crimp Resistance from 0.5 Milliohms (18AWG) to 1.5 Milliohms(28AWG) 516-290-500 Wire Hole Crimp Tensile Strength for Wire Sizes: 516-290-501 Taper Tail 18AWG - 40 lbs (178 N) 516-290-520 P.C. Tail 20AWG - 25 lbs (111 N) 516-290-540 Wire Wrap 22AWG - 15 lbs (67 N) 516-290-541 Wire Wrap 24AWG - 10 lbs (44 N) 516-290-542 Wire Wrap 26AWG - 5 lbs (22 N) 516-290-590 Crimp (Loose) 28AWG - 3 lbs (13 N) 516-294-571 Crimp - 1800 Contact Per Reel Polarizing Codes Polarizing Hardware Changes allow 288 Mating Combinations Standard Code Supplied for Plugs PG1G1, for Receptacle RS1S1. Connectors with Special Polarizing Codes Available upon Special Request 2) For contact installation, removal and crimping tools, please contact EDAC. 3) Grey Polycarbonate and Polyester insulator material is not available for 120 pin size connector. 120 pin size connector can only be supplied in DAP (Green and Grey). 120 pin part number ends with Example Polarizing Code: P G 4 S 2 3XX or 4XX are supplied in grey DAP. 4) 20 pin connector cover will not accept the length of the wire wrap contacts 5) Plastic covers with large clamps are only available for 38 and 56 pin sizes only Type of Connector 6) Metal covers with side entry may be converted to top entry by removing side plate and changing clamp P - Plug, R - Receptacle orientation 7) Covers may be ordered separately Large Diameter Hardware 8) Insulator design prevents improper mating of individual plug and receptacle. Polarizing hardware G - Guidepin (at Contact Position end) enables specific plug and receptacle combinations H - Guidepin (at Last Contact Position end) S - Socket (at Contact Position end) T - Socket (at Last Contact Position end) Position of large Diameter Keyway - 1 Through 6 Small Diameter Hardware (Opposite end From Large Diameter) G - Guidepin, S - Socket Position of Small Diameter Keyway - 1 Through 6 This Example mates with Code RS4G2 customerservice edac.net www.edac.net