516 SERIES RACK AND PANEL CONNECTOR (PLUG AND RECEPTACLE) FEATURES: .150 (3.81mm) Contact Spacing x .130 (3.30mm) or .150 (3.81mm) Row Spacing with staggered Grid Plug and Receptacle in 20, 38, 56, 90 and 120 Contact Sizes Edacon Hermaphroditic Contact Mating Design Contact Termination Options include Crimp, P.C. Tail, Wire Hole and Wire Wrap Mating and Unmating Simplified with use of Actuating Screws Optional Covers with Side or Top Entry Cable Clamp in Plastic or Metal material Available for all Connector Sizes Versatile Metal Cover Design permits Assembly or Disassembly After Cabling is Complete plus Cable Entry Style Flexibility Actuating Screws, Locknuts, Polarizing Hardware, Covers and Contacts Suitable for either Plug or Receptacle Polarizing Hardware Adjustable for 288 Mating Combinations Tools Available for Contact Installation, Removal and Crimping and Polarizing Changes RoHS Compliant & UL Certified Specifications: Insulator Material Diallyl Phthalate, Thermoplastic Polyester or Polycarbonate UL 94V- 0 Color Green or Grey Contact Material Copper Alloy Contact Plating Gold Plating over Nickel over entire contact Current Rating 8.5 Amperes Contact Resistance 10 milliohms maximum Withstanding Voltage 2000 V AC rms at sea level Insulation Resistance 5000 Megaohms minimum Operating Temp -40C to +125C (Diallyl Phthalate Only) Operating Temp -40C to +105C Insertion & Withdrawal Force 2 to 16 Oz (0.56 to 4.45N) per contact position Example Part Number: 516-038-500-212 Cover Code 4, 5, 6, 7 Description 0 No Cover Assembly Series 1 Plastic Cover, Top Entry Standard Clamp Total Number of Contacts 2 Plastic Cover, Side Entry Standard Clamp Contact Code 3 Plastic Cover, Top Entry Large Clamp Style and Material 4 Plastic Cover, Side Entry Large Clamp Cover Code 5 Metal Cover, Side Entry 6 Metal Cover, Top Entry Hardware Code Series 516 Total Number of Contacts 020, 038, 056, 090 or 120 Hardware Code 8 Description 0 No Hardware 1 Actuating Screw & Polarizing Hardware Contact Code 1,2 Description & Tail Size Tail Length 2 Locknut & Polarizing Hardware 000 No Contacts Assembled ------------ 5 Actuating Screw with No Polarizing Hardware 500 Wire Hole .110 x .024 (2.79 x 0.61) .245 (6.22) 6 Locknut with No Polarizing Hardware 520 P.C. Tail .25 x .024 (0.64 x 0.61) .215 (5.46) 540 Wire Wrap .050 x .024 (1.27 x 0.61) .600 (15.24) 541 Wire Wrap .026 x .024 (0.66 x 0.61) .620 (15.70) 542 Wire Wrap .050 x .024 (1.27 x 0.61) .790 (20.07) Style & Material 3 Style Insulator Material 1 Plug Green Diallyl Phthalate 2 Receptacle Green Diallyl Phthalate 3 Plug Grey Polycarbonate 4 Receptacle Grey Polycarbonate 5 Plug Green Polyester 6 Receptacle Green Polyester www.edac.net Page 1516 SERIES RACK AND PANEL CONNECTOR (PLUG AND RECEPTACLE) Crimp Characteristics Ordering Code Notes Contacts and Crimp Tool Accommodate from 28AWG to 18AWG, Solid 1) Crimp contacts are also available for 516 series connectors. Contacts may be or Stranded Conductor Diameters from .012 (0.30) to .049 (1.25) and an ordered separately for pre-wired or select position assembly. Insulation diameter up to 0.074 (1.88) Part Number Description Silhouette Multiple Smaller Gauge Wires may be Crimped Together 516-290-500 Wire Hole Crimp Resistance from 0.5 Milliohms (18AWG) to 1.5 516-290-501 Taper Tail 516-290-520 P.C. Tail Milliohms(28AWG) 516-290-540 Wire Wrap Crimp Tensile Strength for Wire Sizes 516-290-541 Wire Wrap 18AWG - 40 lbs (178 N) 20AWG - 25 lbs (111 N) 516-290-542 Wire Wrap 22AWG - 15 lbs (67 N) 24AWG - 10 lbs (44 N) 516-290-590 Crimp (Loose) 26AWG - 5 lbs (22 N) 28AWG - 3 lbs (13 N) 516-294-571 Crimp - 1800 Contact Per Reel Polarizing Codes Polarizing Hardware Changes allow 288 Mating Combinations 2) For contact installation, removal and crimping tools, Please contact EDAC. Standard Code Supplied for Plugs PG1G1, for Receptacle RS1S1. 3) Grey Polycarbonate and Polyester insulator material are not available for Connectors with Special Polarizing Codes Available upon Special 120 pin size connector. Request 4) 120 pin size connector can only be supplied in DAP (Green and Grey). 120 pin part number ends with 3XX or 4XX are supplied in grey DAP. Example Polarizing Code: P G 4 S 2 5) The 20 pin connector cover will not accept the length of the wire wrap Type of Connector contacts P - Plug, R - Receptacle 6) Plastic covers with large clamps are only available for 38 and 56 pin sizes Large Diameter Hardware only G - Guidepin (at Contact Position end) H - Guidepin (at Last Contact Position end) 7) Metal covers with side entry may be converted to top entry by removing S - Socket (at Contact Position end) T - Socket (at Last Contact Position end) side plate and changing clamp orientation 8) Covers may be ordered separately Position of large Diameter Keyway - 1 Through 6 9) Insulator design prevents improper mating of individual plug and Small Diameter Hardware (Opposite end From Large Diameter) G - Guidepin, S - Socket receptacle. Polarizing hardware enables specific plug and receptacle combinations Position of Small Diameter Keyway - 1 Through 6 This Example mates with Code RS4G2 www.edac.net Page 2