How to Prime the Test Pump Before you connect the Pump to the Unit Under Test (UUT), the Pump must be filled with fluid and primed for use. Follow the directions below to prepare the Pump for use. 1. Fill the Pump with fluid: a. Remove the Reservoir Filler Cap (item .) Fluke-700HTP-2 b. Fill the Hydraulic Fluid Reservoir approximately two-thirds full (66 cc) with distilled water, mineral oil, or hydraulic oil. Hydraulic Test Pump Note If water is used in the Pump, use only DISTILLED water and drain the water out of the Pump after use. Instruction Sheet c. Install the Reservoir Filler Cap (item .) Tighten by hand. 2. Prime the Pump: a. Adjust the Vernier Fine Adjustment Knob (item ) to the Introduction approximate middle-range. The Fluke 700HTP-2 Hydraulic Test Pump (the Pump or Product) is a portable source of high pressure. b. Turn the Pressure Bleed Knob (item ) clockwise until it stops in the full closed position. Safety c. Squeeze the handles together to pump fluid. Pump fluid until W Warning fluid shows at the Pump Port. To prevent personal injury, use the Product only as d. Attach the fluid hose to the Pump. specified, or the protection supplied by the Product can be compromised. e. Squeeze the handles together until fluid shows at the end of Pump Specifications the hose. Maximum pressure: 10,000 psi (690 bar) f. Attach the fluid hose to the Unit Under Test (UUT) and squeeze the Pump handles until pressure increases. Hydraulic media: distilled water, mineral based hydraulic oil, or up to hydraulic oil 100 (30 W). g. Bleed the trapped air from the Pump. Pressurize the Pump to Wetted materials: 303 stainless steel, aluminum, polyurethane, 1,000 psi then slowly turn the Pressure Bleed Knob (item ) PTFE, nitrile, and nylon. counter-clockwise to release pressure. Weight: 1.29 lb (0.58 kg) Notes Dimensions: length 9.5 in (241 mm), width 6.1 in (155 mm), depth As the pressure rises it will be hard to squeeze the 2.6 in (66 mm) handles together. Use the Handle Limiter (item ) to Box Contents limit the travel of the handles which will make them easier to squeeze together. To toggle the Handle Model 700HTP-2 Hydraulic Test Pump with a 1/4-inch NPT tee Limiter on or off, squeeze the handles together and installed. push the Handle Limiter (item ) in or out. Two 1/4-inch NPT male to 1/4-inch BSP female adapters. The rate at which the pressure increases is directly One 1/4-inch NPT male to 1/4-inch NPT male fitting. related to the test configuration (hose length and One 1/4-inch NPT male to 1/8-inch NPT male fitting. volume of UUT.) Instruction Sheet Replacement Parts How to Contact Fluke Rebuild Kit, Fluke PN 4097836 Hydraulic Fluid Reservoir Rebuild Kit, Fluke PN 2844341 To contact Fluke, call one of the following telephone numbers: Handle Assembly Rebuild Kit, Fluke PN 2844352 Technical Support USA: 1-800-44-FLUKE LIMITED WARRANTY AND LIMITATION OF LIABILITY (1-800-443-5853) This Fluke product will be free from defects in material and workmanship for Calibration/Repair USA: 1-888-99-FLUKE one year from the date of purchase. This warranty does not cover fuses, (1-888-993-5853) disposable batteries, or damage from accident, neglect, misuse, alteration, contamination, or abnormal conditions of operation or handling. Resellers are Canada: 1-800-36-FLUKE not authorized to extend any other warranty on Flukes behalf. To obtain service during the warranty period, contact your nearest Fluke authorized (1-800-363-5853) service center to obtain return authorization information, then send the product to that Service Center with a description of the problem. Europe: +31 402-675-200 THIS WARRANTY IS YOUR ONLY REMEDY. NO OTHER WARRANTIES, Japan: +81-3-6714-3114 SUCH AS FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSED OR IMPLIED. FLUKE IS NOT LIABLE FOR ANY SPECIAL, INDIRECT, Singapore: +65-738-5655 INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, ARISING Anywhere in the world: +1-425-446-5500 FROM ANY CAUSE OR THEORY. Since some states or countries do not allow the exclusion or limitation of an implied warranty or of incidental or Or, visit Fluke s website at www.fluke.com. consequential damages, this limitation of liability may not apply to you. Fluke Corporation Fluke Europe B.V. To register your product, visit Features gsp002.eps gsp001.eps Figure 1. Test Configuration No. Item Function How to Operate the Test Pump Master Port for Fluke 700 Series Pressure W Warning Instrument Port Module, 1/4-inch NPT female. To prevent a violent release of pressure, open the Pressure Bleed Knob (item ) very slowly before you Test Pressure Port for pressure instrument under disconnect pressure lines. Do not connect the Pump to Port test, 1/4-inch NPT female. an external pressure source. Pressure Relief Port for an optional Fluke 700PRV-1 W Caution Valve Port Pressure Relief Valve (plugged). To prevent damage when a Pressure Module or Pressure Instrument is connected that could be damaged by Vernier Fine Lets you adjust the applied pressure pressures of 690 bar (10,000 psi), install and correctly Adjustment Knob in small increments. set a relief valve in the system or an optional Fluke 700PRV-1 Pressure Relief Valve on the Pump. Holds 100 cc of mineral based Hydraulic Fluid hydraulic oil, distilled water, or Reservoir 1. Connect a 700 Series Pressure Module (the Pressure Module) hydraulic oil. to the Master Instrument Port (item .) To connect to a 700P High Pressure Module (700P29, P30, or P31) install a male 1/4-inch NPT Tee For master and test ports. 1/4-inch NPT Adapter. Use Teflon tape or equivalent on the Fitting NPT thread connections to prevent leaks. Handle Limiter Limits the travel of the handles. 2. Fill and Prime the Pump. See How to Prime the Test Pump. 3. Connect the Pressure Module to the calibrator as shown in Reservoir Filler Cap which seals the hydraulic fluid Figure 1. Cap reservoir. Install before you pump. 4. Connect the input of the Pressure Unit Under Test (UUT) to the Test Pressure Port (item ) on the Test Pump. Pressure Bleed Lets you release pressure in small 5. Loosen the Pressure Bleed Knob (item ) to release pressure Knob increments. from the Pump. 6. Use the Calibrator to zero the Pressure Module. Refer to the Reservoir Nut Remove nut to clean reservoir. Users Manual for instructions. 7. Turn the Vernier Fine Adjustment Knob (item ) to the middle-range. 8. Turn the Pressure Bleed Knob (item ) clockwise until it stops in the full closed position. 9. Squeeze the handles together to pump fluid which will increase pressure. See the Notes in step 2 of the How to Prime the Test Pump procedure. W Caution To prevent damage, do not let the pressure increase to more than the pressure rating of the equipment under test. Pressure can increase quickly if the pressurized volume is small. 10. For incremental pressure adjustments, use the Vernier Fine Adjustment Knob. 11. Once the test is done, slowly turn the Pressure Bleed Knob (item ) counter-clockwise to release pressure.