SERIES 23 Backshells and accessories Series 77 heatshrink boots HEATSHRINK BOOTS Heatshrink boots provide strain relief and environmental protection. Shape-memory polymer returns to as-molded shape when heat is applied. Use with 310-045 composite shrink boot adapter. Boot lip fits adapter groove for precise fit. Semi-rigid high performance elastomer resists high temperature and withstands exposure to petroleum-based fluids and fuels. Also available with non-halogenated flame-retardant polyolefin for use where limited fire hazard is required. MATERIAL SELECTION GUIDE High Performance Elastomer -75C to +150C. Semi-rigid high performance elastomer About User-Installed 1 combines excellent resistance to fuels, oils and solvents with superior performance at Adhesive extreme temperatures. Material meets the requirements of VG95343 Type 6, BSG 198-5- Heat-shrink boots are not watertight DE, EN62329-102 and SAE AS5258 Type H. These boots are recommended for demanding unless equipped with pre-coated applications such as military vehicles and petrochemical exploration. or user-installed adhesives. When heat is applied to the boot, the Zero Halogen Polyolefin -30C to +135C. Low Smoke Zero Halogen (LSZH) polyolefin 2 adhesive melts and fixes the boot boots meet low smoke and toxicity requirements of shipboard, transit and aircraft systems. to the adapter and cable jacket to Oxygen index greater than 30%, smoke index less than 20, and toxicity index under 3 per provide the necessary sealing as 100 grams. Material meets requirements of NAVSEA 5617649, VG95343 Part 29, BSG 198- well as mechanical strain-relief. For 5-DF, EN62329-101 and SAE AS5258 Type G. Good resistance to oils, fuels and solvents. maximum performance Glenair recommends Type U user-installed PRE-COATED ADHESIVE SELECTION GUIDE two-part epoxy adhesive which offers reduced boot installation time Low Smoke Zero halogen (LSZH) polyamide hot melt adhesive Coating. Bonds well W1 and easier installation. Pre-coated to a variety of substrates. Good creep resistance at elevated temperatures. Excellent boots require additional care to bond strength at low temperature. Good resistance to fuels and oils. -55C to +125C. install because the boot must be Compatible with Type 1 and Type 2 boot materials. heated sufficiently to activate the High Temperature Epoxy Adhesive Coating. Glenairs highest performance pre-coated R epoxy, at the risk of overheating the adhesive. The material requires careful installation using trained operators. -75C to 150C. overall assembly. A single 50 ml duo Withstands prolonged high temperature immersion in fuels and oils. Excellent peel adhe- syringe can coat many boots. The sion on a wide range of materials. Compatible with Type 1 boot material only. duo syringe can be re-capped for re-use. Inexpensive mixing nozzles How to Order must be discarded after each use. Adhesive NOTE: Glenair high-performance Series Material Boot Size Lining two part epoxy meets VG95343 part 15. Omit for no adhesive 770-003S 1 lining. See next page for ordering Heatshrink High ADAPTER DIAMETER information on user-installed two Boot Lipped Performance W1 part epoxy adhesive. Straight Elastomer, Semi- Hot Melt Adhesive Rigid, -75C to Low Smoke, Zero +150C Halogen Adapter Diameter -55C to +125C H 2 Boot Inches mm. Low Smoke, Zero Size Min. Max. Min. Max. R Halogen .350 .600 8.9 15.2 02 High Temperature Polyolefin, Semi- .450 .850 11.4 21.6 03 Epoxy Adhesive Flexible, -75C to +150C600 1.000 15.2 25.4 -30C to +135C 04 Use with Type 1 .750 1.200 19.1 30.5 05 High Performance .900 1.350 22.9 34.3 06 Series 77 Full Nelson Shrink Boot Elastomer only. Not 1.250 1.650 31.8 41.9 07 for use with Type 2 Catalog has additional boot styles, material. technical information, installation instructions and other heatshrink Sample Part Number products. Contact Glenair or go to 770-003S 2 06 R www.glenair.com. H-8 2014 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Series 23 SuperNine Catalog Series 77 Full Nelson Environmental Shrink Boots Plus Transitions, Convoluted Boots, anndd Adapters For Harsh-Environment Cable Assemblies U ni te d S tate s U ni te d K ingdo m G erma n y F ra n c e N o r di c I ta l y Sp a i n Ja p a nSERIES 23 Backshells and accessories Series 77 heatshrink boots HEATSHRINK BOOT DIMENSIONS AS SUPPLIED (EXPANDED) A Min. B Max. C 20% D 10% E Ref. F 30% G Max. Boot Size In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. 02 .669 17.0 .138 3.5 .028 0.7 1.181 30.0 .728 18.5 .051 1.3 .276 7.0 A 03 .945 24.0 .197 5.0 .035 0.9 1.496 38.0 .748 19.0 .063 1.6 .413 10.5 04 1.181 30.0 .236 6.0 .039 1.0 2.165 55.0 1.181 30.0 .071 1.8 .551 14.0 05 1.260 32.0 .276 7.0 .047 1.2 2.638 67.0 1.299 33.0 .071 1.8 .709 18.0 AFTER 06 1.417 36.0 .335 8.5 .047 1.2 3.150 80.0 1.575 40.0 .079 2.0 .866 22.0 SHRINKING 07 1.693 43.0 .394 10.0 .051 1.3 3.898 99.0 2.165 55.0 .087 2.2 1.102 28.0 (RECOVERED) D E B G C F BOOT IDENTIFICATION MARKING RECOVERED EXPANDED Heatshrink boots are identified with molded-in lettering. This lettering shows the boot type, boot size and orientation. LIPPED END Position the boot so that the lipped A end is toward the adapter and the C end is toward the cable. Assembly LETTER A instructions are in the Series 77 Full INDICATES ADAPTER (CONNECTOR) END Nelson Environmental Shrink Boots LETTER C INDICATES catalog, available at www.glenair.com. CABLE END USER-INSTALLED BOOT ADHESIVE, DISPENSING GUN AND MIXING NOZZLE H Part Number Part Number Count Per Pack Part Number 779-002 779-003 12 779-001 High performance flexible two part thermoset Twin push-rod 1:1 ratio epoxy dispensing 1:1 ratio mixing nozzle attaches to duo epoxy provides high strength flexible bond gun for use with duo syringe epoxy and syringe with 1/2 turn and locks into place. from -55 to 150 C. 50 ml duo syringe fits mixing nozzle sold separately. Durable Nozzle provides consistent mixing of resin standard dispensing guns. Use with square heavy-duty plastic. Gun type hand grip with and hardener. Kit consists of (12) nozzles. green mixing nozzle sold separately. 12 hour ratcheting trigger to advance push-rods. cure time at 20C, 1 hour at 85C, 30 minutes at 150 C. Apply to inside of boot with wooden spatula. 18 month shelf life. H-9 2014 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324 Series 23 SuperNine Catalog