Series 970 PowerTrip Connectors and Accessories Accessories 770-003S Heatshrink Boots HEATSHRINK BOOTS Heatshrink boots provide strain relief and environmental protection. Shape-memory polymer returns to as-molded shape when heat is applied. Use with 310-001 unshielded boot adapters or 440-069 Band-Master EMI adapters . Boot lip fits adapter groove for precise fit. Semi-rigid high performance elastomer resists high temperature and withstands exposure to petroleum-based fluids and fuels. Also available with non- halogenated flame-retartant polyolefin for use where limited fire hazard is required. MATERIAL SELECTION GUIDE About User-Installed High Performance Elastomer -75C to +150C. Semi-rigid high performance elastomer 1 B Adhesive combines excellent resistance to fuels, oils and solvents with superior performance at Heat-shrink boots are not watertight extreme temperatures. Material meets the requirements of VG95343 Type 6, BSG 198-5- unless equipped with pre-coated DE, EN62329-102 and SAE AS5258 Type H. These boots are recommended for demanding or user-installed adhesives. When applications such as military vehicles and petrochemical exploration. heat is applied to the boot, the Zero Halogen Polyolefin -30C to +135C. Low Smoke Zero Halogen (LSZH) polyolefin adhesive melts and fixes the boot 2 boots meet low smoke and toxicity requirements of shipboard, transit and aircraft systems. to the adapter and cable jacket to Oxygen index greater than 30%, smoke index less than 20, and toxicity index under 3 per provide the necessary sealing as 100 grams. Material meets requirements of NAVSEA 5617649, VG95343 Part 29, BSG 198- well as mechanical strain-relief. For 5-DF, EN62329-101 and SAE AS5258 Type G. Good resistance to oils, fuels and solvents. maximum performance Glenair recommends Type U user-installed two-part epoxy adhesive which PRE-COATED ADHESIVE SELECTION GUIDE offers reduced boot installation time Low Smoke Zero halogen (LSZH) polyamide hot melt adhesive Coating. Bonds well and easier installation. Pre-coated W1 to a variety of substrates. Good creep resistance at elevated temperatures. Excellent boots require additional care to bond strength at low temperature. Good resistance to fuels and oils. -55C to +125C. install because the boot must be Compatible with Type 1 and Type 2 boot materials. heated sufficiently to activate the High Temperature Epoxy Adhesive Coating. Glenairs highest performance pre-coated epoxy, at the risk of overheating the R adhesive. The material requires careful installation using trained operators. -75C to 150C. overall assembly. A single 50 ml duo Withstands prolonged high temperature immersion in fuels and oils. Excellent peel adhe- syringe can coat many boots. The sion on a wide range of materials. Compatible with Type 1 boot material only. duo syringe can be re-capped for re-use. Inexpensive mixing nozzles HOW TO ORDER must be discarded after each use. NOTE: Glenair high-performance ADHESIVE SERIES MATERIAL BOOT SIZE two part epoxy meets VG95343 LINING part 15. Omit for no 770-003S 1 See next page for ordering adhesive lining. Heatshrink High ADAPTER information on user-installed two DIAMETER Boot, Performance part epoxy adhesive. W1 Lipped, Elastomer, Hot Melt Adhesive Straight Semi-Rigid, Adapter Diameter Low Smoke, Zero -75C to +150C Boot Inches mm. Halogen Size Min. Max. Min. Max. -55C to +125 C 2 .350 .600 8.9 15.2 02 Low Smoke, R .450 .850 11.4 21.6 Zero Halogen 03 High Temperature Polyolefin, .600 1.000 15.2 25.4 04 Epoxy Adhesive Semi-Flexible, .750 1.200 19.1 30.5 05 -75 C to +150 C. -30C to +135C .900 1.350 22.9 34.3 06 Use with Type 1 Series 77 Full Nelson Shrink Boot High Performance 1.250 1.650 31.8 41.9 07 Catalog has additional boot styles, Elastomer only. Not 1.400 2.250 35.6 57.2 08 technical information, installation for use with Type 2 1.870 2.470 47.5 62.7 09 material. instructions and other heatshrink H 2.400 3.250 61.0 82.6 10 products. Contact Glenair or go to SAMPLE PART NUMBER www.glenair.com. 770-003S 2 06 R 2013 Glenair, Inc. Series 970 PowerTrip CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. 1211 AIR WAY GLENDALE, CA 91201-2497 818-247-6000 FAX 818-500-9912 www.glenair.com 57 E-Mail: sales glenair.com Series 77 Full Nelson Environmental Shrink Boots Plus Transitions, Convoluted Boots, anndd Adapters For Harsh-Environment Cable Assemblies U ni te d S tate s U ni te d K ingdo m G erma n y F ra n c e N o r di c I ta l y Sp a i n Ja p a n AccessoriesAccessories Series 970 PowerTrip Connectors and Accessories Accessories 770-003S Heatshrink Boots HEATSHRINK BOOT DIMENSIONS AS SUPPLIED (EXPANDED) Boot A Min. B Max. C 20% D 10% E Ref. F 30% G Max. Size In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. 00 .354 9.0 .079 2.0 .028 0.7 .984 25.0 .551 14.0 .039 1.0 .217 5.5 A 01 .472 12.0 .118 3.0 .028 0.7 .984 25.0 .551 14.0 .043 1.1 .276 7.0 02 .669 17.0 .138 3.5 .028 0.7 1.181 30.0 .728 18.5 .051 1.3 .276 7.0 03 .945 24.0 .197 5.0 .035 0.9 1.496 38.0 .748 19.0 .063 1.6 .413 10.5 AFTER 04 1.181 30.0 .236 6.0 .039 1.0 2.165 55.0 1.181 30.0 .071 1.8 .551 14.0 SHRINKING 05 1.260 32.0 .276 7.0 .047 1.2 2.638 67.0 1.299 33.0 .071 1.8 .709 18.0 (RECOVERED) 06 1.417 36.0 .335 8.5 .047 1.2 3.150 80.0 1.575 40.0 .079 2.0 .866 22.0 D 07 1.693 43.0 .394 10.0 .051 1.3 3.898 99.0 2.165 55.0 .087 2.2 1.102 28.0 E B 08 2.362 60.0 .591 15.0 .063 1.6 5.118 130.0 1.969 50.0 .130 3.3 1.378 35.0 09 2.599 66.0 .661 16.8 .079 2.0 6.693 170.0 3.543 90.0 .150 3.8 1.752 44.5 G 10 3.400 86.4 1.060 26.9 .130 3.3 7.700 195.6 4.005 102.0 .160 4.1 2.250 57.2 C F BOOT IDENTIFICATION MARKING RECOVERED EXPANDED Heatshrink boots are identified with molded-in lettering. This lettering shows the boot type, boot size and orientation. Position the boot so that the lipped LIPPED END A end is toward the adapter and the C end is toward the cable. Assembly LETTER A instructions are in the Series 77 Full INDICATES ADAPTER Nelson Environmental Shrink Boots (CONNECTOR) END LETTER C catalog, available at www.glenair.com. INDICATES CABLE END USER-INSTALLED BOOT ADHESIVE, DISPENSING GUN AND MIXING NOZZLE Part Number Part Number Count Per Pack Part Number 779-002 779-003 12 779-001 High performance flexible two part thermoset Twin push-rod 1:1 ratio epoxy dispensing 1:1 ratio mixing nozzle attaches to duo epoxy provides high strength flexible bond gun for use with duo syringe epoxy and syringe with 1/2 turn and locks into place. from -55 to 150C. 50 ml duo syringe fits mixing nozzle sold separately. Durable Nozzle provides consistent mixing of resin standard dispensing guns. Use with square heavy-duty plastic. Gun type hand grip with and hardener. Kit consists of (12) nozzles. green mixing nozzle sold separately. 12 hour ratcheting trigger to advance push-rods. H cure time at 20C, 1 hour at 85C, 30 minutes at 150 C. Apply to inside of boot with wooden spatula. 18 month shelf life. 2013 Glenair, Inc. Series 970 PowerTrip CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. 1211 AIR WAY GLENDALE, CA 91201-2497 818-247-6000 FAX 818-500-9912 www.glenair.com 58 E-Mail: sales glenair.com