Size 23 Crimp Contacts for Series 80 High-Speed Mighty Mouse Connectors s ize 23 c ri Mpc on tacts Standard size 23 contacts accept 22 to 28 AWG wire. Choosesmall bor versions for 26 to 30 AWG wire. For thermocouple applications, specify alumel or chromel contacts. Contacts are bulk packaged. Terminate with standard M22520 crimper with special positioner. A A Contact Color Tool Wire Size Material Part Number Type Band Code In. mm. Pin 22 28 BeCu 809-001 .0335-.0355 0.851-0.902 None A, C Pin 26 30 BeCu 809-042 .0229-.0245 0.582-0.622 Blue A, D 23 Pin Contact Pin 22 28 Alumel .0335-.0355 0.851-0.902 None A, C 809-065A Pin 22 28 Chromel 809-065C .0335-.0355 0.851-0.902 None A, C Socket 22 28 BeCu 809-002 .0335-.0355 0.851-0.902 None A, C Socket 26 30 BeCu 809-043 .0229-.0245 0.582-0.622 Blue A, D Socket 22 28 Alumel .0335-.0355 0.851-0.902 None A, C 809-066A Socket 22 28 Chromel 809-066C .0335-.0355 0.851-0.902 None A, C 23 Socket Contact .165 (4.19) .289 (7.34) .160 (4.06) .283 (7.19) .048 (1.22) .044 (1.12) .034 (0.86) A .0275 (0.699) .056 (1.42) .029 (0.74) .0265 (0.673) MAX SPHERICAL RADIUS COLOR .015 (0.38) MAX FLAT BAND COLOR BAND .440 (11.18) HOOD .048 (1.22) MAX .044 (1.12) .053 .031 (0.79) (1.35) A .055 (1.40) .275 (6.99) .025 (0.64) MAX MAX .265 (6.73) Crimp Tensile Strength Material and Finish Values are in pounds and are minimums. Beryllium copper alloy per ASTM B196 or B197, 50 microinches gold plated per ASTM B488 Nickel Type II Code C Class 1.25 over nickel plate per QQ-N-290 Class 2, 50-100 microinches. Silver or Tin Wire Coated Coated Copper Thermocouple contacts: alumel or chromel alloy, unplated, per ANSI 96.1 Gage Copper Wire Socket contact hood: stainless steel, passivated per AMS-QQ-P-35. Wire 22 12 8 Specifications 24 8 6 Current r ating: 5 Amps maximum 26 5 3 Voltage Drop (at 5 Amps and 25 C): 70 millivolts maximum 28 3 2 Temperature r ange: -65 to + 200 C 30 1.5 1.5 Socket Contact Minimum Separation Force: 0.5 ounces Crimp Tools and Insertion/Removal Tools Crimper: 809-015 Positioner: 809-005 (standard). Use P/N 809-057 for small bore contacts 809-065 and 809-066 Standard Insertion/r emoval Tool: 809-088 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. 1211 AIR WAY GLENDALE, CA 91201-2497 818-247-6000 FAX 818-500-9912 www.glenair.com A-5 E-Mail: sales glenair.com IntroductionIntroduction Size 23 Crimp Contact Termination, Installation and Removal Instructions for Series 80 High-Speed Mighty Mouse Connectors h ow t o t er Min ate, ins tall an d r eMov es iz e 23 c on tacts Set Up Crimp Tool. Install proper positioner into Adjustment Wheel 1 crimp tool. The label on the positioner shows .145/.155 the proper tool setting for each wire size. Turn the (3.68/3.94) A adjustment wheel to the correct setting. 2 Strip Wire. r emove wire insulation, taking care 2 to avoid nicking or cutting wire strands. Strip 1 wire to length shown. Crimp Tool Insert wire into contact. The wire should be Positioner 3 visible in the inspection hole. INSPECTION HOLE Insert contact into crimp tool as shown. Make 4 sure that the contact is fully inserted into the tool. Squeeze handle completely. The ratchet mechanism will not allow a partial crimp. r elease 3 handle and remove contact. Inspect crimped contact. Wire should be fully 5 inserted and the crimp should be uniform in appearance. 4 Insertion/Extraction Tool 809-088 EXTRACTION TIP INSERTION TIP 5 WHITE END BLUE END CONTACT Install contact into connector. Push the contact RETAINER CLIP 6 through the rear grommet until the contact locks into place. This can usually be done by hand without the need for a tool. If the wire gage is 26 or smaller, a tool is helpful. There are two techniques o ne method is to for installing contacts with a tool. push the contact in by hand, then use the tool to nfi ish the insertion. The other method is to position RUBBER RETAINER the insertion tip against the contact shoulder, GROMMET TINE then insert the contact. Use insertion/extraction tool 809-088 to install contacts. Slide the wire into the groove on the blue end of the tool. Slide the 6 tool tip up the contact until it touches the contact shoulder. USE CARE TO AVOID DAMAGING THE CONNECTOR. Contact Extraction. Use tool 809-088. The white 7 end is used for contact extraction. First, push the wire into the groove of the metal tip. Slide the RUBBER tip of the tool into the connector. Push the tool into GROMMET the connector cavity until the tip bottoms in the connector. Avoid wiggling or rocking the tip. This may damage the cavity. A straight push is best. Pinch the 7 wire between your nfi ger and the white plastic grip and slide the tool and contact out of the connector. Wire insulation diameter greater than 0.045 inches (1.14mm) is too large to work properly with the extraction tool. connector damage is possible. 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. 1211 AIR WAY GLENDALE, CA 91201-2497 818-247-6000 FAX 818-500-9912 www.glenair.com A-6 E-Mail: sales glenair.com