AS85049 AS85049/80 Sealing Plug for MIL-DTL-38999 Connectors Contact Sizes 8, 12 and 16 Basic Dash Part Number Number M85049/80 - 16 1.506 +.000 -.040 B (38.25 +0 -1.02) .029 (0.74) +.004 -.000 (+0.10 -0) .237 (6.02) .095 (2.41) .015 x 45 +.000 (0.0) +.000 (0.0) -.020 (0.51) -.002 (0.05) .130 (3.30) Dia +0 -.020 (0.51) .182 (4.62) +.000 (0.0) Dia -.003 (0.08) 45 Typ .205 .020 (0.51) .050 (1.27) x 45 .5 (5.21) .010 (0.25) +.010 (0.25) Dia Min Chamfer (Optional Rad Max) -.000 (0.0) .151 (3.84) +.000 (0.0) Dia .271 -.003 (0.08) (6.88) +.000 (0.0) -.010 (0.25) Dimensions and Configuration for Size 12 Contacts 1.506 (38.25) +.000 (0.0) -.040 (1.02) .015 .219 (5.56) .840 (21.34) Dia .155 (3.94) (0.38) .217 (5.51) .810 (20.57) + 0 -.003 (0.08) x 45 Dia .029 (0.74) +.004 (0.10) -.0 .316 (8.03) Dia .313 (7.95) .258 45 (6.55) Typ Min .151 (3.84) .276 (7.01) Dia .141 (3.58) .271 + 0 -.003 (0.08) (6.88) + 0 (0.0) -.020 (0.51) Dimensions and Configuration for Size 8 Contacts Dimensions in inches (millimeters) and are subject to change without notice. 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. 1211 AIR WAY GLENDALE, CA 91201-2497 818-247-6000 FAX 818-500-9912 www.glenair.com B-94 E-Mail: sales glenair.comAS85049/80 Sealing Plug for MIL-DTL-38999 Connectors Contact Sizes 8, 12 and 16 1.506 +.000 -.040 (38.25 +0 -1.02) .029 (0.74) +.004 -.000 (+0.10 -0) .237 (6.02) .063 (1.60) .010 x 45 +.000 (0.0) +.000 (0.0) -.010 (0.25) -.002 (0.05) .093 (2.36) Dia +0 -.020 (0.51) .130 (3.30) Dia +.000 (0.0) B -.003 (0.08) 45 Typ .205 .020 (0.51) .020 (0.51) x 45 .5 (5.21) .010 (0.25) +.010 (0.25) Dia Min Chamfer (Optional Rad Max) -.000 (0.0) .103 (2.62) +.000 (0.0) Dia .271 -.002 (0.05) (6.88) +.000 (0.0) -.010 (0.25) Dimensions and Configuration for Size 16 Contacts Figure 1 Figure 2 Figure 3 Table I: Insertion and Removal Tools Glenair Military Part Figure Size Type Part Number Number 1 16 Insertion/Extraction 809-131 M81969/14-03 2 12 Insertion/extraction 809-132 M81969/14-04 3 8 Extraction only 859-022 M81969/14-06 APPLICATION NOTES 1. Assembly identified with manufacturers name and part number, space permitting. 2. Color: Size 16 - Blue, IAW EIA RS359 Size 12 - Yellow, IAW EIA RS359 Size 8 - Green, IAW EIA RS359 3. Insulation resistance: 100 megaohms minimum at 500V DC when tested IAW EIA 364-21, using flat probes placed on opposite ends of the dummy contact. 4. Size 16 is for use in MIL-DTL-Series I, III or IV connectors in size 16 contact cavities. Size 12 is for use in MIL-DTL-38999 Series I, III or IV connectors in size 12 contact cavities. Size 8 is for use in MIL-DTL-38999 Series I, III or IV connectors in size 8 cavities. 5. Sizes 16, 12 and 8 dummy contacts are to be used in lieu of contacts and sealing plugs in unwired contact cavities for both pin and socket inserts. 6. The size 8 dummy contact requires an additional boot (to be provided by the connector manufacturer) for insert arrangements 17-2, 19-18, 21-75, 25-7, 25-8, 25-46 and 25-90 to seal the cavity. 7. For complete dimensions, see the applicable Military Specification. 8. Metric dimensions (mm) are in parentheses. Dimensions in inches (millimeters) and are subject to change without notice. 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. 1211 AIR WAY GLENDALE, CA 91201-2497 818-247-6000 FAX 818-500-9912 www.glenair.com B-95 E-Mail: sales glenair.com AS85049