Z300-902 Harwin

M300 ASSEMBLY TOOL Z300-902 Insertion/Extraction Tool Holder Removal tip Insertion tip Female contact All contacts Removal tip Male contact INSERTION PROCEDURE 1. Strip the wire and crimp the contact on to the wire, ensuring that the correct part is used (see Instruction Sheet IS-01, Hand Crimp Tool M22520/2-01). 2. Ensure all parts (moulding and crimp sockets) are clean and ready for final assembly. 3. Select the insertion tip for the tool and attach to the handle. The different tools can be found by unscrewing the cap at the end of the handle (see above for tool identification). 4. Place the crimped contact partially into the moulding. The correct position is reached when approximately 1.2-1.6mm of contact protrudes (see Figures 2 and 3). 5. Place the insertion tool over the wire, with the wire sitting in the groove and the tool resting on the back of the crimped socket (see Figure 1). 6. To complete the assembly, push firmly on the rear of the contact while ensuring the tool remains perpendicular to the mould face. There will be an audible click when the contact is correctly seated within the moulding. 7. Repeat steps 4 to 6 until the moulding is populated as required. Care should be taken not to damage any contacts. It is recommended that the moulding be supported by a small fixture (like an unpopulated mating moulding in a vice) or a hard flat surface. Do not support the mould on any Jack Screws fitted, or pressure exerted on inserting the contacts will not be evenly distributed. Harwin North America Harwin Europe Harwin Asia T: +1 603 893 5376 F: +1 603 893 5396 T: +44 (0) 23 9231 4545 F: +44 (0) 23 9231 4590 T: +65 6 779 4909 F: +65 6 779 3868 E: misboston harwin.com W: www.harwin.com E: mis harwin.co.uk W: www.harwin.com E: mis harwin.com.sg W: www.harwin.com.sg IS-40 Issue: 1 Date: 03.10.14 C/Note: 12610 Page 1 of 3 Insertion Tool Cable Groove Cable Moulding (back face) Partially Fully Inserted Inserted Contact Contact Figure 1 Incorrect contact position Incorrect contact Correct contact Correct contact position position position Moulding Moulding Figure 2 Figure 3 (Female contact position (Male contact position prior to final click-in) prior to final click-in) IS-40 Issue: 1 Date: 03.10.14 C/Note: 12610 Page 2 of 3