Installation Instructions for the ISSUE 4 AWM 5000 Series Microbridge Mass PK 88762 Airflow Sensor GENERAL INFORMATION ELECTRICAL CONNECTION The AWM5000 Series Microbridge Mass Airflow Sensors The AWM5000 Series accepts a latch detente connector, such operate on the theory that airflow directed across the surface as: of a sensing element causes heat transfer. Output voltage 1. Amp part number 5-103956-3. varies in proportion to the mass of air or other gas flowing 2. Sensing and Control part number SS-12143 through a given sensor s inlet and outlet ports. Information and literature on the latch detente connector is CURRENT SINK/SOURCE available from Amp Product Information Center, Maximum current ratings are 10 mA sinking and 20 mA 1-800-522-6752 or the Customer Hotline, 1-800-722-1111. sourcing, governed by an LM224 operational amplifier in the RECOMMENDED AMP LITERATURE final stage of the instrumentation amplifier. MTE Interconnection System (AMPMODU) Catalog MEDIA CONTAMINATION 108-25034 Product Specification (technical Media flowing through the sensor should be free of condensing performance information) moisture and particulate contaminants. A 5 micron filter 114-25026 Application Specification (describes upstream of the sensing element reduces the risk of damage product, proper assembly, full tooling due to contaminants. information) 408-6790 Instruction Sheet for assembly procedure 408-9359 MOUNTING INSTRUCTIONS Mount AWM5000 Series sensors with 6-32 screws. The use of TO MAKE ELECTRICAL CONNECTIONS washers below the screw head is recommended. Mounting 1. Remove (unlatch) the connector from the AWM5000. torque is 1,1 N m (9.75 in lb) max. for steel screws, or 2. Hand-crimp the interface wire to the appropriate pin on 0,75 N m (6.75 in lb) max. for brass screws. connector. Suggested tool: AMP Hand-Crimp Tool, part number 58074-1 and terminating head 58336-1. NOTICE 3. Insert the terminal contacts into the connector housing after When making flow connections to a mounted sensor, the the carrier strip (lead-frame) is removed. AWM5000 must be supported at the flow adapter. 4. Reconnect (latch) connector to the AWM5000 device. If end adapters are twisted with respect to the flow tube during installation, the seal between O-ring and flow tube CLEANING will be broken, causing a small temporary leak. The leak CAUTION can be as high as 1 psi, or may remain within PRODUCT DAMAGE specification. It will self-heal as the O-ring conforms. Do not use ultrasonics. About 85% of the leak will be gone within approximately Do not use III Tri-chloroethane, methylene chloride, methyl 24 hours, with complete recovery within approximately pyrrolidone or any oxidizing type acid such as formic acid. 48 hours. Cover the ends of the tube during cleaning because certain Do not expose ports to forces greater than 1 kg 2 lb in a solvents may attack the epoxy which seals the chip tube to direction perpendicular to the port centerline. the ceramic substrate. Torque on ports should not exceed 4,52 N m 40 in lb . Failure to comply with these instructions may result in product damage. Sensing and Control Issue 4 PK88762 AWM5000 Series MOUNTING DIMENSIONS (For reference only. mm/ in ) OUTPUT CONNECTIONS SS-12143 CONNECTOR 28,4 Pin 1 + Supply voltage 1.12 Pin 2 Ground 10,2 Pin 3 No connection .40 Pin 4 Output voltage 15,2 Note: Flow direction is marked on housing60 SALES AND SERVICE Honeywell serves its customers through a worldwide network of sales offices, WARNING representatives and distributors. For application assistance, current PERSONAL INJURY specifications, pricing or name of the nearest Authorized Distributor, contact your DO NOT USE these products as safety or emergency stop devices or in any local sales office or: other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or E-mail: info.sc honeywell.com serious injury. Internet: www.honeywell.com/sensing WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials Phone and Fax: and faulty workmanship. Honeywells standard product warranty applies unless Asia Pacific +65 6355-2828 agreed to otherwise by Honeywell in writing please refer to your order +65 6445-3033 Fax acknowledgement or consult your local sales office for specific warranty details. If Europe +44 (0) 1698 481481 warranted goods are returned to Honeywell during the period of coverage, +44 (0) 1698 481676 Fax Honeywell will repair or replace, at its option, without charge those items it finds Latin America +1-305-805-8188 defective. The foregoing is buyers sole remedy and is in lieu of all other +1-305-883-8257 Fax warranties, expressed or implied, including those of merchantability and USA/Canada +1-800-537-6945 fitness for a particular purpose. In no event shall Honeywell be liable for +1-815-235-6847 consequential, special, or indirect damages. +1-815-235-6545 Fax While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. Automation and Control Solutions Sensing and Control Honeywell 1985 Douglas Drive North PK88762-4-EN IL50 GLO Printed in USA Minneapolis, MN 55422 January 2007 www.honeywell.com/sensing Copyright 2007 Honeywell International Inc. All rights reserved.